19100-03720 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
TRUCK EM100
Engine
EM100
Serial start-end
8610--8612
Info
Injector Nozzle
093500-2180
Injector nozzle: 0935002180

KIT List:

Part name
Kit1
Kit2
Body assy, injecti
Timer assy, automa
Pump assy, fuel fe
Governor assy, mec

Components :

00.001
PUMP ASSY, INJECTI
NB6,R812
01.002
BODY ASSY, INJECTI
NB6
02.003
COVER, BEARING
DUMMY
01.004
TIMER ASSY, AUTOMA
SP
01.004
TIMER ASSY, AUTOMA
SP -9309
01.004
TIMER ASSY, AUTOMA
*1 9310-
01.005
PUMP ASSY, FUEL FE
KE22
01.006
COUPLING ASSY
SD,*1 -8804
01.006
COUPLING ASSY
SD,*1 8805-
01.007
COUPLING ASSY
SD,*1
01.008
GOVERNOR ASSY, MEC
R722

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19100-03720
PUMP ASSY, INJECTI
NB6,R812
22010-4780 HINO
003
[01]
BODY ASSY, INJECTI
NB6
22110-1700A HINO
004
[01]
GOVERNOR ASSY, MEC
R812
005
[08]
BOLT, W/WASHER
M6,L14
22815-1620A HINO
006
[01]
COVER, CONTROL RAC
22114-1240A HINO
007
[01]
TIMER ASSY, AUTOMA
SP
22510-2080A HINO
008
[01]
NUT, TIMER ROUND
22825-1110A HINO
009
[01]
O-RING
ID27.7
22817-1050A HINO
010
[01]
WASHER, COUNTERSUN
T1.5ID18
22877-1190A HINO
011
[01]
KEY, WOODRUFF
W5,H7.5
22891-1070A HINO
012
[01]
PUMP ASSY, FUEL FE
KE22
22570-1220A HINO
014
[01]
WASHER, COPPER PLA
T1.5
96542-2150A HINO
016
[01]
COUPLING ASSY
SD -9604
22610-1280B HINO
016
[01]
COUPLING ASSY
SD 9604-
22610-1480A HINO
017
[02]
WASHER
T1
22847-1940A HINO
018
[01]
VALVE ASSY, OVERFL
1.5-1.8K -9008
22107-1190A HINO
018
[01]
VALVE ASSY, OVERFL
1.5-1.8K 9008-
22107-1090A HINO
021
[01]
BRACKET, STOP WIRE
22343-1900A HINO
022
[02]
CAP
FOR MAX.SPEED
22323-1210A HINO
025
[02]
BOLT, W/WASHER
M6,L12 9212-
22815-1500A HINO

Include in ##:

19100-03720 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19100-03720 
22010-4780 
PUMP ASSY, INJECTI
1910003720 
22010-4780 
HINO
PUMP ASSY, INJECTI

Test Calibration Data:

1910003720 22010-4780




Information:

Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.DEF injectors are being replaced in the field and returned to Caterpillar for testing. Results of the testing are finding a large portion of the returned DEF injectors are found to be fault not repeated.This form is to be used and filled out in any case that a DEF injector is being replaced.The DEF injector troubleshooting return form needs to be completed and included within failed part returns documenting what was found that led to DEF injector replacement. Attach the photos of DEF injector tip and mount area along with a Product Status Report to the SIMS claim.References
Table 1
Engine Publication Type Media Number
C7.1 Troubleshooting UENR0668
Testing and Adjusting UENR4467
Disassembly and Assembly UENR4468
C9.3 Troubleshooting UENR0978
Testing and Adjusting UENR3402
Disassembly and Assembly UENR0130
C13 Troubleshooting UENR0955
Testing and Adjusting UENR4302
Disassembly and Assembly UENR0131
C15/C18 Troubleshooting UENR0955
Testing and Adjusting UENR3351
Disassembly and Assembly UENR0132 Procedure
What code are you troubleshooting? __________
Follow the correct troubleshooting procedure. Reference Table 1 for correct media number to use.
When troubleshooting procedure requests the DEF quality check, DEF injector resistance measurement, or Dosing Accuracy Test, document those results in Tables 2, 3, and 4.Tables
Table 2
DEF Quality Results
Step Instruction Completed (Yes/No) Result Comments Units
1 Follow the Testing and Adjusting procedure for "Diesel Exhaust Fluid Quality - Test"
2 DEF Contamination Test Pass / Fail
3 DEF Concentration Test % at 20° C (68° F)
Illustration 1 g06175415
Table 3
Injector Resistance Measurement
Step Instruction Completed (Yes/No) Result Comments Units
1 Turn the keyswitch to the OFF position. Allow 2 minutes to elapse before proceeding.
2 Disconnect the DEF injectors from the applicable harness.
3 Inspect the connector for damage and debris.
4 Measure the temperature of the injector (aluminum body).

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