09021-96030 STOPPER Denso Cross

27Sep2016
(Revised 29Sep2017)
Q301
Q302
Q305
Containment -
Before/After
(Limited distribution)
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE HEAD GASKET AND FUEL INJECTION PUMP ON CERTAIN CS-533E AND CP-533E COMPACTORS
1100 1290 1251 PS90635
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
This Containment Program can be administered either before or after a failure occurs.In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.
When reporting the repair, use "PS90635" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 27Sep2016 (Revised 03Jan2017) Service Letter. Changes have been made to the Termination Date and Affected Product.
TERMINATION DATE
31Mar2018
PROBLEM
The engine head gasket can fail on certain CS-533E and CP-533E Compactors. If the head gasket fails it can leak combustion gas into the coolant system, resulting in coolant over pressurization and overheating. Indication of failure includes engine overheating, coolant loss and gas in coolant.
AFFECTED PRODUCT
Model Identification Number
CS-533E ASL02450, 2753, 2926, 2949, 2972, 3118, 3479-3480, 3488, 3599, 3621-3623, 3627, 3807, 3809, 3814-3818, 3820-3822, 3832
TJL02711, 3223, 3269-3270, 3276, 3278-3279, 4097, 4120-4121, 4153, 4156, 4190, 4233, 4244, 4250, 4675, 4679, 4691, 4870, 4872, 4876, 4944, 5032, 5038-5039, 5041, 5062, 5069, 5074, 5076, 5095, 5102, 5104, 5107, 5110, 5113, 5142, 5150, 5152, 5197, 5246, 5262, 5382, 5391
PARTS NEEDED
Qty
Part Number Description
4 1408718 WASHER-SEATING
1 1507732 SEAL-O-RING
1 1945390 GASKET-MANIFOLD
1 2256451 GASKET-V COVER
1 2257738 SEAL-O-RING
1 2257739 SEAL-O-RING
1 2258019 GASKET-PUMP-HSG
4 2258526 WASHER-COPPER