09016-10210 SLEEVE, PLUNGER CO Denso Cross

03Aug2006
(Revised 03Nov2006)
U-583
A-568
D-558
O-567
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING INJECTOR ROCKER ARMS USED IN C15 AND C18 TIER III MACHINE ENGINE APPLICATIONS
1123 1102 PS42238
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42238" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the August 03, 2006 (Revised October 18, 2006) Service Letter. Changes have been made to the Service Claims allowance table.
TERMINATION DATE
31Aug2008
PROBLEM
The 207-5248 Injector Rocker Arms used in C15/LHX & C18/RHX Tier III Machine Engine applications have been found to crack and break through the adjusting screw threads at the nose of the arm.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
385C KBC00201-00202, 207
MNZ00125-00128
385CL EDA00201-00216, 218-219, 221-228, 231-233
SBE00169, 173-174, 178
T2E00294-00295, 300, 305
*******Group 2*******
365CL ELC00159-00160, 162-167
FEN00119-00120
MCS00203, 207-208, 210, 213-214, 216-219, 221-232, 234-238, 240-241, 243, 256, 276-277
MEM00185, 188-189, 191-193, 195-196, 198, 200-205, 207, 210, 214-215
385C KBC00204-00206, 209
385C FS T2F00184
385CL EDA00217, 220, 229-230
SBE00175-00177
T2E00293, 296, 298, 301-303
621G DBB00202-00206, 208-223, 225, 227-228
623G DBC00151-00169, 180
627G DBD00252, 254, 256-257, 259-275, 278
824H ASX00160-00165, 167
825H AZW00152-00154, 156-157
826H AWF00227-00252, 254-255
834H BTX00150-00159, 165
836H BXD00244-00263, 265, 267
980H JMS00244-00258, 260-369, 371, 373, 391, 405-407, 409, 421, 443, 464, 623-624, 626-631, 635-636
MHG00100