19600-00490 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
FORTE 4D56
Engine
4D56
Serial start-end
9504--9610
Info
Injector Nozzle
093500-6210
Manufacture:
MD324098 MITSUBISHI
Dim 1
3.2-3.4
Dim 2
5.2-5.4
Dim 3
-
Dim 4
Dim 5
Dim 6
Information
Injector nozzle: 0935006210

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
01.002
GOVERNOR ASSY, TOR
01.003
SHIM, PLUNGER ADJU
DUMMY
01.003
SHIM, PLUNGER ADJU
T1.9(*1)

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19600-00490
PUMP ASSY, INJECTI
MD324098 MITSUBISHI
001
[01]
HOUSING SUB-ASSY,
ME736815 MITSUBISHI
002
[01]
HEAD SUB-ASSY, DIS
003
[01]
COVER SUB-ASSY, GO
ME736817 MITSUBISHI
004
[01]
SHAFT, DRIVE
ME736309 MITSUBISHI
005
[01]
RING SUB-ASSY, ROL
ME736818 MITSUBISHI
006
[01]
PUMP SUB-ASSY, FUE
ME736311 MITSUBISHI
007
[01]
GOVERNOR ASSY, TOR
STD-SP -9509
007
[01]
GOVERNOR ASSY, TOR
STD-SP 9509-
008
[01]
SHAFT SUB-ASSY, GO
R15.5
ME736820 MITSUBISHI
009
[01]
SOLENOID ASSY, FUE
FCV,12V -9702
ME736821 MITSUBISHI
009
[01]
SOLENOID ASSY, FUE
FCV,12V 9702-
009-001
[01]
O-RING
ID15.3
010
[01]
HOLDER SUB-ASSY, F
ME736316 MITSUBISHI
011
[04]
FLYWEIGHT, DISTRIB
ME736317 MITSUBISHI
012
[1C]
SLEEVE, GOVERNOR
D0.7,2 PCS.
ME736480 MITSUBISHI
012
[1C]
SLEEVE, GOVERNOR
D0.55,2 PCS.
012
[1C]
SLEEVE, GOVERNOR
D0.6,2 PCS.
ME736469 MITSUBISHI
012
[1C]
SLEEVE, GOVERNOR
D0.65,2 PCS.
012
[1C]
SLEEVE, GOVERNOR
D0.75
013
[01]
WASHER, FLYWEIGHT
ROUND TYPE
ME736319 MITSUBISHI
015
[01]
WASHER, FLYWEIGHT
T1.30
ME736320 MITSUBISHI
016
[01]
NUT, GOVERNOR SHAF
M10,L SCREW
ME736321 MITSUBISHI
017
[01]
SHAFT SUB-ASSY, GO
ME736468 MITSUBISHI
018
[01]
O-RING
ID 8
ME736323 MITSUBISHI
019
[04]
BOLT, SOCKET
M6,L16
ME736324 MITSUBISHI
020
[01]
RING, GOVERNOR SLE
ME736325 MITSUBISHI
021
[04]
VALVE SUB-ASSY, SN
022
[04]
VALVE SUB-ASSY, DI
ME736327 MITSUBISHI
023
[04]
SPRING, DELIVERY V
ME736328 MITSUBISHI
024
[04]
GASKET, DELIVERY V
ME736329 MITSUBISHI
026
[01]
CAMPLATE SUB-ASSY,
028
[01]
PLATE, PLUNGER, LW
ME736331 MITSUBISHI
029
[01]
PLATE, PLUNGER, UP
ME736332 MITSUBISHI
030
[01]
SPRING, COUPLING
ME736333 MITSUBISHI
031
[01]
COUPLING
ME736334 MITSUBISHI
032
[01]
GEAR, GOVERNOR DRI
ME736335 MITSUBISHI
033
[02]
JOINT, RUBBER
ME736336 MITSUBISHI
034
[01]
WASHER, DRIVE SHAF
ME736337 MITSUBISHI
035
[01]
COVER, FEED PUMP
ME736338 MITSUBISHI
036
[01]
KEY, WOODRUFF
ME736339 MITSUBISHI
037
[01]
KEY, WOODRUFF
T4.023
ME736340 MITSUBISHI
040
[01]
SEAL, 0IL
ME736342 MITSUBISHI
041
[01]
PISTON, TIMER
042
[01]
SUB-PISTON, TIMER
ME736344 MITSUBISHI
043
[01]
PIN, TIMER SLIDE
ME736345 MITSUBISHI
044
[01]
STOPPER, TIMER SLI
-9510
ME736346 MITSUBISHI
044
[01]
STOPPER, TIMER SLI
9510-
ME736849 MITSUBISHI
045
[01]
CLIP, TIMER
-9510
ME736347 MITSUBISHI
045
[01]
CLIP, TIMER
9510-
ME736850 MITSUBISHI
046
[01]
COVER, TIMER
047
[01]
COVER, TIMER
ME736353 MITSUBISHI
048
[1C]
SPRING, TIMER, OUT
K2.6
048
[1C]
SPRING, TIMER, OUT
K2.8
048
[1C]
SPRING, TIMER, OUT
K2.4
048
[1C]
SPRING, TIMER, OUT
K2.2
050
[02]
O-RING
ID26.3 -9508
ME736359 MITSUBISHI
050
[02]
O-RING
ID27.5 9509-
051
[01]
PLUG, DISTRIBUTIVE
ME736360 MITSUBISHI
052
[01]
BOLT, DISTRIBUTIVE
ME736361 MITSUBISHI
053
[03]
GASKET, DELIVERY V
ID8.2,T1 -9703
ME736362 MITSUBISHI
053
[01]
GASKET, DELIVERY V
ID8.2,T1 9704-
ME736362 MITSUBISHI
054
[01]
O-RING
ID30 -9607
ME736363 MITSUBISHI
054
[01]
O-RING
ID30 9607-
055
[01]
SHEET, PLUNGER SPR
ME736364 MITSUBISHI
056
[02]
GUIDE SUB-ASSY, PL
ME736365 MITSUBISHI
057
[02]
SPRING, PLUNGER
K10
ME736366 MITSUBISHI
058
[02]
SHEET, PLUNGER SPR
ME736367 MITSUBISHI
060
[01]
O-RING
ID60
ME736368 MITSUBISHI
062
[02]
SPRING, LEVER SUPP
K1.03
ME736369 MITSUBISHI
063
[01]
SMOKE SET SUB-ASSY
ME736370 MITSUBISHI
063-001
[01]
O-RING
ID 5 -9607
ME736371 MITSUBISHI
063-001
[01]
O-RING
ID 5 9607-
064
[01]
NUT, HEXAGON
M6,L5
ME736372 MITSUBISHI
065
[01]
SPRING, GOVERNOR I
067
[04]
BOLT, SOCKET
M6,L35
ME736373 MITSUBISHI
068
[01]
GUIDE, RETURN SPRI
MARK 14
069
[01]
SHEET, GOVERNOR SP
ME736475 MITSUBISHI
070
[01]
SCREW SUB-ASSY, OV
W/FILTER
ME736376 MITSUBISHI
071
[05]
WASHER, AIR BLEEDE
T1.6
ME702102 MITSUBISHI
073
[02]
SCREW, COUNTERSUNK
M4,L28
ME736377 MITSUBISHI
074
[01]
SPRING, SPEED CONT
075
[01]
O-RING
ID 6.5
ME736378 MITSUBISHI
078
[01]
SPRING, RETURN
079
[01]
SPRING, RETURN
080
[1C]
LEVER SUB-ASSY, AD
MARK 581
080
[1C]
LEVER SUB-ASSY, AD
MARK 582
080
[1C]
LEVER SUB-ASSY, AD
MARK 583
081
[01]
GASKET, GOVERNOR C
ANGLE 43
ME736386 MITSUBISHI
082
[01]
VALVE SUB-ASSY, RE
082-001
[01]
O-RING
ME736285 MITSUBISHI
082-002
[01]
O-RING
-9607
ME736388 MITSUBISHI
082-002
[01]
O-RING
9607-
084
[01]
NUT, LOCK
ME702196 MITSUBISHI
085
[01]
SCREW, HOLLOW
M12,L43.5
ME736389 MITSUBISHI
086
[02]
BOLT, GOVERNOR LIN
ME736390 MITSUBISHI
087
[01]
NUT, CAP
M12
ME736391 MITSUBISHI
088
[04]
BOLT, SOCKET
M6,L45
ME736392 MITSUBISHI
091
[01]
WASHER, GOVERNOR T
T0.5
ME736379 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T0.5
ME736393 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T0.8
ME736394 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T1.0
ME736395 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T1.2
ME736396 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T1.5
ME736397 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T1.8
ME736398 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T2.0
ME736399 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T0.9
ME736400 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T1.1
ME736401 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T1.3
ME736402 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T1.4
ME736403 MITSUBISHI
092
[2C]
SHIM, PLUNGER SPRI
T1.6
ME736404 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.05
ME736405 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.25
ME736406 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.45
ME736407 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.65
ME736408 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.85
ME736409 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.55
ME736410 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.75
ME736411 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T2.05
ME736412 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.35
ME736413 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.3
ME736414 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.4
ME736415 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.5
ME736416 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.6
ME736417 MITSUBISHI
093
[1C]
WASHER, GOVERNOR G
T1.15 9807-
093
[1C]
WASHER, GOVERNOR G
T1.2 9807-
093
[1C]
WASHER, GOVERNOR G
T1.7 9807-
093
[1C]
WASHER, GOVERNOR G
T1.8 9807-
094
[1C]
PLUG, GOVERNOR SLE
L3.8
ME736418 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L3.9
ME736419 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L4.0
ME736420 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L4.1
ME736421 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L4.2
ME736422 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L4.3
ME736423 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L4.4
ME736424 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L2.2
ME736425 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L2.3
ME736426 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L2.4
ME736427 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L2.5
ME736428 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L2.6
ME736429 MITSUBISHI
094
[1C]
PLUG, GOVERNOR SLE
L2.7
ME736430 MITSUBISHI
095
[2C]
WASHER, TIMER SENS
T0.1
095
[2C]
WASHER, TIMER SENS
T0.2
095
[2C]
WASHER, TIMER SENS
T0.5
095
[2C]
WASHER, TIMER SENS
T0.6
095
[2C]
WASHER, TIMER SENS
T0.7
095
[2C]
WASHER, TIMER SENS
T0.8
095
[2C]
WASHER, TIMER SENS
T0.9
095
[2C]
WASHER, TIMER SENS
T1.0
095
[2C]
WASHER, TIMER SENS
T1.2
095
[2C]
WASHER, TIMER SENS
T1.4
095
[2C]
WASHER, TIMER SENS
T1.6
095
[2C]
WASHER, TIMER SENS
T1.8
095
[2C]
WASHER, TIMER SENS
T2.0
096
[01]
COLLAR, SMOKE SET
ME736431 MITSUBISHI
097
[1C]
SHIM, PLUNGER ADJU
T1.9(*1)
ME736432 MITSUBISHI
097
[1C]
SHIM, PLUNGER ADJU
T2.2
ME736433 MITSUBISHI
097
[1C]
SHIM, PLUNGER ADJU
T2.4
ME736434 MITSUBISHI
097
[1C]
SHIM, PLUNGER ADJU
T2.7
ME736435 MITSUBISHI
097
[1C]
SHIM, PLUNGER ADJU
T2.9
ME736436 MITSUBISHI
105
[01]
BOLT, HEXAGON, W/
M6,L40
ME736840 MITSUBISHI
106
[01]
BOLT, HEXAGON, W/
M6,L32
ME703079 MITSUBISHI
107
[02]
BOLT, SOCKET
M10,L14
ME736456 MITSUBISHI
108
[01]
BRACKET, IDLE UP
111
[01]
BOLT, SOCKET
M6,L14 -0006
ME736283 MITSUBISHI
111
[01]
BOLT, SOCKET
M6,L16 0007-
ME736324 MITSUBISHI
112
[01]
BOLT, SOCKET
M8,L16
ME736442 MITSUBISHI
113
[01]
CLIP, CONNECTOR SU
114
[01]
WIRE SUB-ASSY
MD627116 MITSUBISHI
115
[01]
CLIP, CONNECTOR SU
-9507
MD627124 MITSUBISHI
115
[01]
CLIP, CONNECTOR SU
9508-
117
[01]
PICKUP ASSY, TACHO
118
[02]
BOLT, W/WASHER
M6,L14
ME736842 MITSUBISHI
119
[01]
O-RING
ID14.8
ME736444 MITSUBISHI
121
[01]
BRACKET, IDLE UP
ACCEL WIRE
ME736843 MITSUBISHI
123
[01]
NIPPLE SUB-ASSY, S
124
[01]
NIPPLE SUB-ASSY, S
147
[01]
E-RING
D2
ME736460 MITSUBISHI
148
[01]
BEARING, BALL
OD8
ME736459 MITSUBISHI
154
[01]
NUT
M6
ME736463 MITSUBISHI
155
[01]
FILTER, SUB-ASSY
ME736445 MITSUBISHI
156
[01]
WASHER
ME736446 MITSUBISHI
200
[02]
GASKET, DELIVERY V
9704-

Include in ##:

19600-00490 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19600-00490 
MD324098 
PUMP ASSY, INJECTI
1960000490 
MD324098 
MITSUBISHI
PUMP ASSY, INJECTI

Test Calibration Data:

1960000490 MD324098




Information:


Before any service work is to be done on this fuel system, the outer surface of the injection pump housing must be clean.
The fuel injection pump housing and governor has been removed from the engine for illustration purposes. 1. Remove the flange (1) and the flange assembly from the cover.2. Remove the cover (2) from the pump housing. 3. Remove the bypass valve (3) and springs from the pump housing. 4. Install tooling (A) on the fuel injection pump and loosen the bushing from the pump housing. Do not loosen the screws (4) that hold the levers to the shaft when removing or installing pumps. If the levers are moved, fuel pump calibration will be changed. 5. Remove the fuel injection pump (5) from the pump housing. The sleeve (6) on the plunger will slide off the lever as the pump is removed.6. Do Steps 4 and 5 for the remainder of the pumps.Install Fuel Injection Pumps
1. Turn the camshaft until the lifter for the pump to be installed is at its lowest position. 2. Install the fuel injection pump (1) in the bore of the pump housing.3. The sleeve (2) will be engaged with the lever when the pump is installed correctly.
If the levers have been moved on the shaft, fuel pump calibration must be made. (See Testing and Adjusting).
4. Tighten the bushing with tooling (A) to a torque of 70 5 lb.ft. (9.7 0.7 mkg).5. Do Steps 1 through 4 for the remainder of the pumps. 6. Install the bypass valve and spring (3) in the pump housing. 7. Install the cover (5) on the pump housing. Be sure the spring (3) is in the bore in the cover.8. Install the flange (4) and the flange assembly on the cover.Disassemble Fuel Injection Pumps
start by: a) remove fuel injection pumps 1. Remove the bushing (1) and seal from the bonnet (2).2. Remove the ring (3) from the bonnet and barrel (7). Remove the check valve (6) and spring (4) from the bonnet.3. Remove the spring (8) and washer (5). Remove the plunger (9) and sleeve (10). Keep the plunger and sleeve with their respective barrel for installation. Do not use plungers, sleeves and barrels with other plungers, sleeves and barrels.Assemble Fuel Injection Pumps
1. Install the sleeve (4), plunger (5), spring (2) and washer (3) on the barrel (1). Be sure the sleeve and plunger are installed in their original barrel and the large hole in the plunger is up. The sleeve must be installed with the thin flange up.2. Install the check valve and spring in the bonnet. Connect the barrel and bonnet and install the ring. Install the seal and bushing on the bonnet.end by: a) install fuel injection pumps

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