19100-09940 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
INDUSTRIAL 1Z
Engine
1Z
Serial start-end
9203-
Info
Injector Nozzle
093500-3430
Injector nozzle: 0935003430

KIT List:

Part name
Kit1
Kit2
Body assy, injecti
Pump assy, fuel fe
Governor assy, mec

Components :

00.001
PUMP ASSY, INJECTI
A4,RSV
01.002
BODY ASSY, INJECTI
A4
01.003
PUMP ASSY, FUEL FE
KS
01.004
GOVERNOR ASSY, MEC
RSV

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19100-09940
PUMP ASSY, INJECTI
A4,RSV
22100-78307-71 TOYOTA
003
[01]
COVER SUB-ASSY, TI
006
[01]
GOVERNOR ASSY, MEC
RSV
007
[01]
PUMP ASSY, FUEL FE
KS
22510-78300-71 TOYOTA
008
[01]
BODY ASSY, INJECTI
A4
009
[01]
NUT, HEXAGON
M14
010
[01]
WASHER, SPRING
T3.5
011
[01]
KEY, WOODRUFF
T4.023
90099-13018 TOYOTA
013
[01]
COVER, CONTROL RAC
014
[05]
BOLT, W/WASHER
M6,L16
015
[01]
BOLT, W/WASHER
M8,L22
016
[04]
NUT, HEXAGON
M10
017
[04]
WASHER, STEEL PLAT
FOR M10
018
[01]
O-RING
ID74.1
019
[01]
BOLT, W/WASHER
M6,L14

Include in ##:

19100-09940 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19100-09940 
22100-7830 
PUMP ASSY, INJECTI
1910009940 
22100-78307-71 
TOYOTA
PUMP ASSY, INJECTI

Test Calibration Data:

1910009940 22100-78307-71




Information:

1. Remove bolt (1), six bolts (2), two top bolts (3), housing (4) and the gasket. 2. Remove governor spring (5), the two wave washers, one flat washer and seat from the guide in the housing. 3. Remove bolts (6), cover (7) and the gasket from the housing. Use tooling (A) to remove seal (8) from the cover. 4. Remove low idle adjustment screw (9) and spring (10) from the housing. 5. Remove shaft assembly (12), lever (11) and lever (13) from the housing. 6. Remove two snap rings from pins (15) and remove pins (15). Remove plates (14) and stop (16) from the shaft assembly. 7. Remove pin (18), pin (17) and spring (19) from the shaft assembly. 8. Remove shaft (20) and lever (21) from the housing.
Remove check valve (22) only if a replacement is necessary because the check valve will be damaged during removal.
9. Remove check valve (22) if a replacement is necessary. 10. Remove contact (23) and body (24) for the governor dashpot adjustment screw from the housing.11. Remove bolts (25), cover (26) and the gasket from the housing. 12. Remove seal (27) and adjustment screw (28) for the high idle. 13. Remove two bolts (29), housing (30) and the gasket from the fuel injection pump housing. 14. Remove bolts (31) and torque control group (32).15. Disassemble the torque control group and inspect the spacer, spring and insulator for damage or wear. 16. Remove bolts (33) and block (34) for the full load stop from the housing. 17. Remove the bolt that holds collar (35) to bolt (37). Remove collar (35), collar (36) and the spring from bolt (37). Remove bolt (37) from the block.18. Remove the stop screws from collar (35) if a replacement is necessary. 19. Remove bolts (39) and governor servo (38) from the fuel injection pump. 20. Remove lockring (44), seat (43), spring (broken link spring) (42) and sleeve (41) from valve (40). Remove the other lockring (44) from the groove in the center of valve (40). 21. Remove valve (40), sleeve (45) and piston (47) from the governor servo. Remove the O-ring seal from sleeve (45).22. Remove pin (46) and lever (48) from the governor servo. 23. Use tool (B) to hold spring (50) in compression so ring (49) can be removed. Spring (50) is used to put a preload on the thrust bearing for the camshaft in the fuel injection pump housing.24. Remove ring (49) then remove tool (B).25. Remove bearing (51), sleeves (52) and spring (50) from the governor shaft. 26. Remove ring (53) and dashpot assembly (54) from the governor shaft. 27. Use tool (C) to remove snap ring (60) from seat (57). Remove ring (59) and spool (58) from seat (57).28. Remove seat (57) from spring (56) and remove spring (56) from seat (55). 29. Remove spring (overfueling spring) (61) and riser (62) from the governor shaft. 30. Remove ring (63), races (64) and bearing (65) from the riser. 31. Use a screwdriver to remove

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