19100-08552 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Components :

00.001
PUMP ASSY, INJECTI
NB6R901H
01.002
BODY ASSY, INJECTI
NB6
02.003
COVER, BEARING
DUMMY
01.004
GOVERNOR ASSY, MEC
R901
02.005
LEVER SET
ADJUST L
02.006
COMPENSATOR SUB-AS
01.007
TIMER ASSY, AUTOMA
SA2
01.008
PUMP ASSY, FUEL FE
KD22
01.009
COUPLING ASSY
SD

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19100-08552
PUMP ASSY, INJECTI
NB6R901H
22010-6333 HINO
003
[01]
BODY ASSY, INJECTI
NB6
004
[01]
GOVERNOR ASSY, MEC
R901
005
[02]
BOLT
M8,L14 -9202
005
[02]
BOLT, W/WASHER
M8,L14 9202-
006
[01]
COVER, CONTROL RAC
22114-1240A HINO
007
[01]
TIMER ASSY, AUTOMA
008
[01]
NUT, TIMER ROUND
009
[04]
BOLT
M8,L16 -9202
009
[04]
BOLT, W/WASHER
9202-
22815-3210A HINO
010
[02]
BOLT, W/WASHER
M6,L14 -9211
22815-1620A HINO
010
[02]
BOLT, W/WASHER
9212-
22815-1500A HINO
011
[01]
KEY, WOODRUFF
W5,H7.5
22891-1070A HINO
012
[01]
PUMP ASSY, FUEL FE
22570-1520A HINO
013
[01]
BRACKET, STOP WIRE
014
[01]
WASHER, COPPER PLA
T1.5
96542-2150A HINO
015
[01]
COUPLING ASSY
22610-1740A HINO
016
[01]
BOLT
M8,L22 -9202
22815-3140A HINO
016
[01]
BOLT, W/WASHER
9202-
017
[01]
BOLT
M6,L10 -9202
22815-3130A HINO
017
[01]
BOLT, W/WASHER
9202-
019
[01]
CAP
FOR MAX.SPEED
22323-1210A HINO
020
[08]
WASHER, PLATE, SK
T1 -9202
023
[01]
CLIP, CORD
-9112
22323-1190A HINO
026
[01]
BRACKET SUB-ASSY,
027
[02]
BOLT, FLANGE
M8,L12
22815-3330A HINO
028
[01]
VALVE ASSY, OVERFL
22107-1470A HINO
029
[03]
WASHER
T1.4
22877-1100A HINO
030
[01]
CAP
9112-
22323-1430A HINO

Include in ##:

19100-08552 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19100-08552 
22010-6333 
PUMP ASSY, INJECTI

Test Calibration Data:

1910008552 22010-6333




Information:

Installation of Tappets
(1) Apply engine oil to the outside surfaces of tappets, and insert them into the tappet bores in the crankcase. (2) Make sure the tappets rotate smoothly.
Installation of tappetInstallation of Main Bearings
(1) Install the main bearings (upper and lower halves) to the crankcase and main bearing caps by inserting them into the lug grooves. Install the bearings with lug groove to the crankcase, and the bearings without lug groove to the main bearing caps.(2) Install the flanged bearing to the aftermost (No. 4) journal.(3) Apply a small amount of engine oil to the inside surface of each bearing.
Installation of main bearingInstallation of Crankshaft
(1) Wash the crankshaft thoroughly with a cleaning solution, and dry it with compressed air. After washing the crankshaft, make sure there is no metal particles inside the oil holes or swelling of the chamfered sections of the oil holes.(2) Hold the crankshaft horizontally, and carefully place it into the crankcase.(3) Apply a small amount of engine oil to the crankshaft journals.
Installation of crankshaftInstallation of Main Bearing Caps
Fit the main bearings, making sure that the front marks (arrow) on the main bearing caps face the front of the engine and the cap numbers are in order from the front to the back.
Make sure the end faces of the bearing caps No.1, 4 are flush with the crankcase end faces.
Installation of main bearing capTightening of Bearing Cap Bolts
Tighten the main bearing cap bolts alternately to the specified torque.
Installation of main bearing cap boltInspection of Crankshaft for Smooth Rotation
Make sure that the crankshaft rotates smoothly
Inspection of crankshaft for smooth rotationMeasurement of Crankshaft End Play
(1) Measure the crankshaft end play. (2) If the end play is too small, loosen the cap bolts, and retighten them.(3) If the limit value is exceeded, replaced the flanged bearing.
Measurement of crankshaft end playAssembly of Pistons and Connecting Rods
(1) Assemble the piston and connecting rod by positioning the piston weight indication and the connecting rod matching mark face the same direction.(2) Coat the piston pin with engine oil, and install the pin to connect the connecting rod to the piston.
Assembly of piston and connecting rod (1)(3) Install the snap rings in the grooves in the piston using ring pliers. Check the snap rings for tension and proper fitting. The snap ring ends must be positioned toward the bottom of the piston.
Assembly of piston and connecting rod (2)Installation of Piston Rings
(1) Using piston ring pliers, install the compression rings (No. 1, No. 2) and oil ring on the piston. The marks on rings No. 1 and No. 2 (No. 1: RN, No. 2: R) must be positioned toward the top of the piston.
Installation of piston rings on piston(2) Install the oil ring in such a way that its ring end cap is positioned 180° from the joint of the oil spring.
Positioning of oil ring and coil springLaying Crankcase on its Side
Gently lay the crankcase on its side.
Laying of crankcase on its sidePreparation for Piston Installation
After cleaning the inside surface of the cylinder with

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