19100-05700 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
INDUSTRIAL W04D
Engine
W04D
Serial start-end
8802-
Info
Injector Nozzle
093500-2540
Injector nozzle: 0935002540

KIT List:

Part name
Kit1
Kit2
Body assy, injecti
Pump assy, fuel fe
Governor assy, mec

Components :

00.001
PUMP ASSY, INJECTI
A4,RSV
01.002
BODY ASSY, INJECTI
A4
01.003
PUMP ASSY, FUEL FE
KS
01.004
GOVERNOR ASSY, MEC
RSV

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19100-05700
PUMP ASSY, INJECTI
A4,RSV
22030-2310 HINO
000
[01]
19100-05700
PUMP ASSY, INJECTI
A4,RSV
S2203-02310 HINO
004
[01]
VALVE ASSY, OVERFL
1.5-1.8K
22107-1290A HINO
005
[02]
WASHER
T1
22847-1940A HINO
006
[01]
COVER, CONTROL RAC
22114-1020A HINO
008
[01]
BOLT, W/WASHER
M6,L12 -9806
22815-2740A HINO
008
[01]
BOLT, W/WASHER
M6,L14 9807-
22815-1480A HINO
009
[01]
COVER SUB-ASSY, TI
22825-1470A HINO
010
[05]
BOLT, W/WASHER
M6,L16
22815-1380A HINO
011
[01]
BOLT, W/WASHER
M8,L22
22815-1190A HINO
012
[04]
WASHER, SPRING
FOR M8
22877-1720A HINO
014
[01]
NUT, TIMER ROUND
22511-1060A HINO
015
[01]
BLOCK, COUPLING
22630-1030A HINO
016
[01]
WASHER, COUNTERSUN
T1.5ID14
22867-1320A HINO
017
[01]
KEY, WOODRUFF
W4,H5
22895-1080A HINO
018
[01]
BODY ASSY, INJECTI
A4
22110-2620A HINO
021
[01]
PUMP ASSY, FUEL FE
KS
22570-1240A HINO
023
[01]
GOVERNOR ASSY, MEC
RSV
22330-2260 HINO
027
[04]
NUT, HEXAGON
M10
22825-1490A HINO
028
[04]
WASHER, SPRING
M10
28219-1120A HINO
029
[04]
WASHER, STEEL PLAT
FOR M10
22877-1551A HINO
030
[04]
BOLT, HEXAGON
M8,L18.5
22815-2380A HINO

Include in ##:

19100-05700 as PUMP ASSY, INJECTI
19100-05700 PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19100-05700 
22030-2310 
PUMP ASSY, INJECTI
1910005700 
22030-2310 
HINO
PUMP ASSY, INJECTI
1910005700 
S2203-02310 
HINO
PUMP ASSY, INJECTI

Test Calibration Data:

1910005700 22030-2310




Information:

Dismantling
1. Dismantle the air filter with holder, disconnect the induction pipe from the air compressor and the fuel line from the torch heater. Unscrew the clip on the induction pipe securing the fuel pipe leading to the torch heater. Dismantle the exhaust manifold, induction manifold, air cowling, leak-off lines and fuel delivery lines.
3-1 Immediately the pipes are disconnected, plug the bores and fit caps over the connecting stubs of the fuel system.Fig. 3-12. Dismantle the cover plates for the cylinder head studs, back vertical plate, upper cover plate, exhaust air plate, rocker chamber covers and rocker arm shaft support. Remove the pushrods. Unscrew the plugs. (Use socket spanner No. 120040 and square-recess socket No. 120060).
3-2 On recent engines the square head of the plug is of modified design. The use of a regular tool is, however, possible.Fig. 3-23. To dismantle the cylinder head of the final cylinder, disassemble the screw securing it to the front vertical plate.
3-34. Slacken the cylinder head studs in stages, in diagonal sequence. (Use socket spanner No. 120040).Fig. 3-35. Remove the cylinder head and push-rod sheaths.Assembling
3-41. Align the cylinder.Fig. 3-4 Check/adjust piston crown clearance (see Section 2).
3-5 Where provided, install gasket.Fig. 3-52. Mount cylinder head after measuring length of head bolts.3. Renew those cylinder head studs that have stretched beyond the permissible maximum stated in the specifications.
3-64. Assemble and slightly tighten the studs fitted with washers. Align the induction and exhaust flanges of the cylinder heads without disturbing the alignment of the cylinders.Fig. 3-6
3-75. Tighten and lock down the studs in accordance with the instructions for tightening bolts and studs. (Use socket spanner No. 120040 and angle-of-turn indicator No. 101900).Fig. 3-7
3-86. Fit brass screwplugs with new gasket in the cylinder head.Fig. 3-8 Attention:The tightening torque for the brass screw-plugs is 80 + 10 Nm.
3-97. Assemble and tension the spring on the pushrod tube. (Use spring tensioning tool No. 125300).Fig. 3-9
3-108. Place on the profile washer with the domed side facing towards the spring. Fit a new sealing ring with the flat side facing towards the end of the pushrod tube.Fig. 3-10, left9. At the opposite end of the tube, fit a new sealing ring with the flat side facing towards the shoulder.Fig. 3-10, right
3-1110. Insert the spring ends of the two pushrod tubes in the pushrod holes in the crankcase and locate the upper ends with gaskets in the cones of the cylinder head. Remove the spring tensioner.Fig. 3-11Fitting Pushrod Cover Tubes On Engine Provided With Exhaust Air Heating
3-1211. Fit O-seals between the two grooves of the pushrod cover tubes as well as cover plate with gasket adhered thereto. Fitting order see Fig. 3-12.
3-1312. Put springs on pushrod cover tubes and tension springs. Spring tensioner No. 125300 (2x).Fig. 3-1313. Fit sectional washers and gaskets.
3-1414. Insert spring ends of both pushrod cover tubes with cover plates in the pushrod holes of the crankcase and locate the upper ends with gaskets in the cones of the cylinder head.Fig. 3-14
3-15 Insert cover plate between 2nd and 3rd

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