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Information pump assy, injecti Denso
Product
Fuel Injection Pump
Vehicle engine
INDUSTRIAL EM100
Engine
EM100
Serial start-end
8511--8706
Info
Injector Nozzle
093500-2180
Injector nozzle:
0935002180
KIT List:
Part name
Kit1
Kit2
Components :
Scheme #.#:
№
Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19100-02850
PUMP ASSY, INJECTI
NB6,RSV
22030-2040
HINO
Include in ##:
19100-02850
as PUMP ASSY, INJECTI
Cross reference number
Part num
Firm num
Firm
Name
19100-02850
22030-2040
PUMP ASSY, INJECTI
1910002850
22030-2040
HINO
PUMP ASSY, INJECTI
Information:
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.There have been some isolated instances of issues with debris blocking up the pickup pipe for the manifold (DEF Heater). This has resulted in a lack of injection of Diesel Exhaust Fluid (DEF). The following diagnostic trouble codes may be displayed in the electronic service tool:
E931 (2) Low Aftertreatment #1 SCR Dosing Reagent Absolute Pressure: Low - moderate severity (2)
E1370 (2) Aftertreatment Diesel Exhaust Fluid Dosing Unit Loss of PrimeA new Diesel Exhaust Fluid (DEF) filter has been introduced. The new DEF filter helps to eliminate debris from entering the DEF system and reduces the occurrences of the E931 (2) and E1370 (2) diagnostic trouble codes being displayed.Safety Section
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00104545Prevent the machine from movement. Park the machine on a level surface.Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.Required Parts
Table 1 contains the parts needed to complete the installation of the new DEF filter.Note: Only one DEF filter group is required per engine. Use Table 2 to determine which filter is the appropriate filter for each DEF header. Illustration 2 shows the location of the DEF header part number.
Table 1
Part Number Part Description Qty
378-3187 Diesel Exhaust Fluid Filter Gp 1
423-3251 Connector 1
391-5262 Gasket 1
425-0385 Filter As 1
452-6055 Filter Base As 1
453-1604(1) Diesel Exhaust Fluid Filter Gp 1
453-1605(1) Diesel Exhaust Fluid Filter Gp 1
453-1606(1) Diesel Exhaust Fluid Filter Gp 1
(1) Use Table 2 to choose the correct part that corresponds to the DEF header
Illustration 2 g03745839
(1) Location of DEF heater part number
Table 2
DEF Heater Part Number Required DEF Filter
434-3241 453-1604
434-3242 453-1605
434-3243 453-1606 Installation Procedure
Ensure that the area around the DEF heater is clean and free from debris.
Remove manifold DEF heater from DEF tank. Refer to Disassembly and Assembly, Manifold
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.There have been some isolated instances of issues with debris blocking up the pickup pipe for the manifold (DEF Heater). This has resulted in a lack of injection of Diesel Exhaust Fluid (DEF). The following diagnostic trouble codes may be displayed in the electronic service tool:
E931 (2) Low Aftertreatment #1 SCR Dosing Reagent Absolute Pressure: Low - moderate severity (2)
E1370 (2) Aftertreatment Diesel Exhaust Fluid Dosing Unit Loss of PrimeA new Diesel Exhaust Fluid (DEF) filter has been introduced. The new DEF filter helps to eliminate debris from entering the DEF system and reduces the occurrences of the E931 (2) and E1370 (2) diagnostic trouble codes being displayed.Safety Section
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00104545Prevent the machine from movement. Park the machine on a level surface.Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.Required Parts
Table 1 contains the parts needed to complete the installation of the new DEF filter.Note: Only one DEF filter group is required per engine. Use Table 2 to determine which filter is the appropriate filter for each DEF header. Illustration 2 shows the location of the DEF header part number.
Table 1
Part Number Part Description Qty
378-3187 Diesel Exhaust Fluid Filter Gp 1
423-3251 Connector 1
391-5262 Gasket 1
425-0385 Filter As 1
452-6055 Filter Base As 1
453-1604(1) Diesel Exhaust Fluid Filter Gp 1
453-1605(1) Diesel Exhaust Fluid Filter Gp 1
453-1606(1) Diesel Exhaust Fluid Filter Gp 1
(1) Use Table 2 to choose the correct part that corresponds to the DEF header
Illustration 2 g03745839
(1) Location of DEF heater part number
Table 2
DEF Heater Part Number Required DEF Filter
434-3241 453-1604
434-3242 453-1605
434-3243 453-1606 Installation Procedure
Ensure that the area around the DEF heater is clean and free from debris.
Remove manifold DEF heater from DEF tank. Refer to Disassembly and Assembly, Manifold