19000-09860 PUMP ASSY, INJECTI Calibration Data

Do not bend or add stress the shaft when the nut is loosened or tightened.
(6) Thickness of each thrust ring ... 2.553 0.013 mm (.1005 .0005 in)(7) Bore in the housing (new) ... 20.744 to 20.757 mm (.8167 to .8172 in) Outside diameter of the bearing (new) ... 20.630 to 20.643 mm (.8122 to .8127 in)Maximum permissible clearance between bearings and bore in housing (worn) ... 0.15 mm (.006 in)Torque for nuts (put 5P3931 Anti-Seize Compound on threads) and bolts that hold the turbocharger to the exhaust manifold ... 55 5 N m (40 4 lb ft)Install the band clamps to hold the cartridge to the compressor housing as follows: a. Tighten clamps to ... 14 1.1 N m (125 10 lb in)b. Tap (hit) clamp lightly all around.c. Tighten again to ... 14 1.1 N m (125 10 lb in) Put clean engine oil in the oil inlet of the turbocharger after assembly or before installation to provide start up lubrication and/or storage protection.BTV55 And BTV75
Torque for the clamp bolts ... 18 3 N m (13 2 lb ft) Lightly hit all around clamp with a soft faced hammer and again tighten to ... 18 3 N m (13 2 lb ft)End play for the shaft ... 0.08 to 0.13 mm (.003 to .005 in)Torque for bolts and nuts that hold the turbocharger to the exhaust manifold (put 5P3931 anti-Seize compound on the threads) ... 55 5 N m (40 4 lb ft)S410
Torque for the clamp bolt ... 18 3 N m (13 2 lb ft) Lightly hit all around clamp with a soft faced hammer and again tighten to ... 18 3 N m (13 2 lb ft)End play for the shaft (new) ... 0.064 to 0.114 mm (.0025 to .0045 in)Maximum permissible end play (worn) ... 0.13 mm (.005 in)Torque for bolts and nuts that hold the turbocharger to the exhaust manifold (put 5P3931 Anti-Seize Compound on the threads) ... 55 5 N m (40 4 lb ft)