19000-04820 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
FORKLIFT 2D
Engine
2D
Serial start-end
8009--9804
Info
Injector Nozzle
093500-1820
Injector nozzle: 0935001820

KIT List:

Part name
Kit1
Kit2
Body assy, injecti
Governor assy, mec
Timer assy, automa
Pump assy, fuel fe

Components :

00.001
PUMP ASSY, INJECTI
A6,R721
01.002
BODY ASSY, INJECTI
A6,OLD
01.003
GOVERNOR ASSY, MEC
01.004
TIMER ASSY, AUTOMA
SA/2SP
01.005
PUMP ASSY, FUEL FE
01.005
PUMP ASSY, FUEL FE
KE
01.006
COUPLING ASSY

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19000-04820
PUMP ASSY, INJECTI
A6,R721
22100-30692-71 TOYOTA
001
[01]
BODY ASSY, INJECTI
A6,OLD
002
[01]
GOVERNOR ASSY, MEC
R721
22410-31630-71 TOYOTA
003
[01]
PUMP ASSY, FUEL FE
KE
004
[01]
TIMER ASSY, AUTOMA
SA/2SP
22610-77050 TOYOTA
005
[01]
COUPLING, INJECTIO
22632-66010 TOYOTA
006
[01]
COUPLING ASSY
22630-77051 TOYOTA
009
[01]
COVER, CONTROL RAC
22116-77020 TOYOTA
010
[01]
KEY, WOODRUFF
90099-13002 TOYOTA
011
[01]
COVER, PRIMING PUM
22511-77020 TOYOTA
012
[01]
NUT, TIMER ROUND
22611-77020 TOYOTA
013
[01]
WASHER, SPRING
ID12.2
94511-01200 TOYOTA
016
[01]
BOLT, W/WASHER
M8,L18
90099-04346 TOYOTA
018
[06]
BOLT, W/WASHER
M6,L14
90099-04526 TOYOTA

Include in ##:

19000-04820 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19000-04820 
22100-3069 
PUMP ASSY, INJECTI
1900004820 
22100-30692-71 
TOYOTA
PUMP ASSY, INJECTI

Test Calibration Data:

1900004820 22100-30692-71




Information:

1. Remove the air inlet pipe at the turbocharger.2. Remove the exhaust pipe and exhaust coupling from the turbocharger. 3. Remove the two bolts that fasten turbocharger oil supply line (2) to turbocharger. Remove clip (3).4. Loosen fitting (4). Remove the two bolts that fasten turbocharger oil return line (2) to the turbocharger.5. Remove bolts, nuts and washers that fasten turbocharger (1) to the exhaust manifold. 6. Remove the three bolts that hold heat shield (6). Install in reverse order.Disassemble Turbocharger (AiResearch TV61)
Start By:a. remove turbocharger
Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Install the turbocharger on tool (A) as shown. Put marks on the three housings of the turbocharger for correct installation and alignment at assembly.2. Loosen clamp (1) and remove compressor housing (2) and the clamp from the cartridge assembly. 3. Loosen clamp (3) and remove cartridge assembly (4) from turbine housing (5).
To prevent a bent shaft, do not put a side force on the turbine shaft when the compressor wheel nut is loosened.
4. Install tool (C) in tool (B) and put the cartridge assembly in tool (C) as shown. Use tool (D) to remove the not that holds compressor wheel (6). 5. Use a press to push the turbine shaft out of compressor wheel (6) and the cartridge housing. Remove compressor wheel (6). 6. Put the turbine shaft in tool (C). Remove seal ring (8) and shroud (7).7. Use tool (E) to make sure the turbocharger shaft is straight. See Special Instruction, Form No. SMHS6998. 8. Bend the tabs of the locks from bolts (10). Remove the bolts and locks.9. Remove backplate assembly (11) and spacer (9). 10. Remove seal rings (12). 11. Remove thrust collar (13). 12. Remove seal ring (14) and thrust bearing (15). If the bearings are to be used again, put identification on them as to their location for correct assembly. 13. Remove bearing (16) and the washer below the bearing. 14. Use tool (F) to remove snap rings (17) and (18).15. Remove bearing (19) and washer (20).16. Use tool (F) to remove snap ring (21) if necessary.17. Check all the parts of the turbocharger for damage. If the parts have damage, use new parts for replacement. See Special Instruction, Form No. SMHS6854, for Turbocharger Reconditioning. Also, see Guideline For Reusable Parts, Form No. SEBF8018.Assemble Turbocharger (AiResearch TV61)
1. Make sure all of the oil passages in the turbocharger cartridge housing backplate assembly and bearings are clean and free of dirt and foreign material. Put clean engine oil on all parts of the cartridge at assembly. Make sure the round edge of the snap rings are toward the bearings when the snap rings are installed. 2. If necessary, use tool (A) to install snap ring (1) in the turbine end of the cartridge housing. 3. Install washer (2) and bearing (3). Use tool (A) to install snap ring (4).4. Use tool (A) to install snap ring (5). 5. Install the washer

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