19000-02631 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Components :

00.001
PUMP ASSY, INJECTI
A4 COMBINED
01.002
BODY ASSY, INJECTI
A4
01.003
GOVERNOR ASSY, COM
COMBINED
01.004
TIMER ASSY, AUTOMA
01.004
TIMER ASSY, AUTOMA
SCZ
01.005
PUMP ASSY, FUEL FE
KE22

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19000-02631
PUMP ASSY, INJECTI
A4 COMBINED
22100-48110 TOYOTA
003
[01]
COVER, CONTROL RAC
22116-46010 TOYOTA
005
[01]
BODY ASSY, INJECTI
A4
22120-48110 TOYOTA
006
[01]
GOVERNOR ASSY, COM
COMBINED
22320-48071 TOYOTA
007
[01]
PUMP ASSY, FUEL FE
KE
22510-48032 TOYOTA
010
[01]
NUT, TIMER ROUND
22611-46010 TOYOTA
011
[01]
WASHER, SPRING
T3
22173-46010 TOYOTA
012
[01]
SHAFT, SPLINE
22174-47010 TOYOTA
013
[01]
KEY, WOODRUFF
90099-13002 TOYOTA
014
[01]
BOLT, W/WASHER
M8,L22
90091-20804 TOYOTA
015
[03]
BOLT, W/WASHER
M6,L14
90099-04526 TOYOTA
016
[01]
BOLT, W/WASHER
M6,L12
90091-20607 TOYOTA
100
[01]
TIMER ASSY, AUTOMA
EXCLUDE
22610-48020 TOYOTA

Include in ##:

19000-02631 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19000-02631 
22100-4811 
PUMP ASSY, INJECTI

Test Calibration Data:

1900002631 22100-48110




Information:

1. Remove bolts (1) from the alternator bracket.2. Remove the bolts that hold plate (3), and remove the plate.3. Disconnect water line (2) from the air compressor. Turn the water line tee toward the lifting bracket in order to provide clearance to remove the head bolt. 4. Remove bolts (4) and (5) that hold the cylinder head assembly to the cylinder block.5. Fasten a hoist, and remove the cylinder head assembly. The weight is approximately 135 kg (300 lb.).
Do not put the cylinder head assembly down on a flat surface. This can cause damage to the fuel injection valves.
6. Remove the gasket and seals from the spacer plate.Install Cylinder Head Assembly
Be sure a new gasket has been installed between the spacer plate and the cylinder block. See Remove And Install Spacer Plate. 1. Thoroughly clean the spacer plate and the bottom surface of the cylinder head assembly. Install a new head gasket, new seals (1) and two O-ring seals (2). 2. Fasten a hoist, and put cylinder head assembly (3) in position on the cylinder block.3. Put 5P3931 Anti-Seize Compound on the threads of the cylinder head bolts. Install the cylinder head bolts and washers. Tighten the bolts in sequence shown in illustration A87019X1 on page 6-119.a. Tighten bolts 1 through 20 in number sequence to a torque of 270 25 N m (200 18 lb.ft.).b. Tighten bolts 1 through 20 in number sequence to a torque of 450 20 N m (330 15 lb.ft.).c. Tighten bolts 1 through 20 in number sequence to a torque of 450 20 N m (330 15 lb.ft.) by hand.d. Install the rocker shaft assemblies and push rods. See Install Rocker Shaft Assemblies And Push Rods.e. Tighten bolts 21 through 26 in number sequence to a torque of 270 25 N m (200 18 lb.ft.).f. Tighten bolts 21 through 26 in number sequence to a torque of 450 20 N m (330 15 lb.ft.).g. Tighten bolts 21 through 26 in number sequence to a torque of 450 20 N m (330 15 lb.ft.) by hand.h. Tighten the 3/8" bolts to a torque of 43 7 N m (32 5 lb.ft.). If the studs for the exhaust manifold were removed, install new studs, and tighten them to a torque of 25 4 N m (18 3 lb.ft.).4. Make an adjustment to the valves to have a clearance of 0.38 mm (.015 in.) for intake and 0.76 mm (.030 in.) for exhaust. Tighten the locknuts for the valve adjustment screws to a torque of 28 4 N m (21 3 lb.ft.).5. Install the valve cover bases and the inner fuel lines. See Install Rocker Shaft Assemblies And Push Rods.6. Install the valve covers. See Install Valve Covers. 7. Install plate (4).8. Connect the water line to the air compressor.9. Install bolts (5) for the alternator bracket.END BY:a. install exhaust manifoldb. install fuel injection linesc. install aftercooler

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