19000-01233 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Components :

00.001
PUMP ASSY, INJECTI
A4 COMBINED
01.002
BODY ASSY, INJECTI
A4
01.003
TIMER ASSY, AUTOMA
01.003
TIMER ASSY, AUTOMA
SCZ
01.004
PUMP ASSY, FUEL FE
KE

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19000-01233
PUMP ASSY, INJECTI
A4 COMBINED
22100-48061 TOYOTA
001
[01]
BODY ASSY, INJECTI
A4:DRIV.16.8
22120-48031 TOYOTA
002
[01]
GOVERNOR ASSY, COM
22320-48061 TOYOTA
003
[01]
PUMP ASSY, FUEL FE
KE
22510-77130 TOYOTA
004
[01]
TIMER ASSY, AUTOMA
EXCLUDE
22610-48020 TOYOTA
006
[01]
KEY, WOODRUFF
90099-13002 TOYOTA
007
[01]
WASHER, SPRING
T3
22173-46010 TOYOTA
008
[01]
NUT, TIMER ROUND
D16,L15
22611-46010 TOYOTA
009
[01]
SHAFT, SPLINE
22174-47010 TOYOTA
010
[04]
BOLT, W/WASHER
M6,L14
90099-04526 TOYOTA
012
[01]
BOLT, W/WASHER
M8,L22
90091-20804 TOYOTA
015
[01]
COVER, CONTROL RAC
22116-46010 TOYOTA
018
[01]
BELLOWS ASSY, PNEU
22680-48062 TOYOTA
019
[01]
TUBE, RUBBER
90099-33044 TOYOTA
020
[01]
NUT, HEXAGON, W/ H
M22
90099-05137 TOYOTA
021
[01]
CLIP, CORD
90099-35023 TOYOTA

Include in ##:

19000-01233 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19000-01233 
22100-4806 
PUMP ASSY, INJECTI

Test Calibration Data:

1900001233 22100-48061




Information:

start by:a) remove fuel linesb) remove air inlet manifold
Make sure all foreign material is kept out of the inlet manifold openings.
1. Remove fuel lines (1), (2) and (3) from the engine. 2. Remove bolt (4). 3. Install tool (A). Turn the crankshaft clockwise (as seen from the front of the engine) until the timing pin drops into the groove (slot) in the injection pump camshaft. For the correct timing procedure, see TESTING AND ADJUSTING, FUEL SYSTEM ADJUSTMENTS. 4. Remove nuts (6), then remove the tachometer cover (5).5. Remove tachometer drive shaft (7) and washer (8). 6. Install tooling (B) into the camshaft drive gear for the fuel injection pump. Turn tooling (B) until the drive gear is free of the shaft. Remove tooling (B). 7. Remove the plug from the timing hole in the front cover and install a 5/16"-18 NC bolt (9) 2-1/2 in. long. Turn the crankshaft (clockwise as seen from the front of the engine) until bolt (9) can be installed into the timing gear and is in the center of the timing hole. 8. Remove two bolts (11) and fuel injection pump housing and governor (10) from the engine. Install Fuel Injection Pump Housing And Governor
1. Make sure O-ring seals (1) and (2) are in position.2. Put fuel injection pump housing and governor (3) in position and install the bolts that hold it. 3. Install the washer (5) and tachometer drive shaft (4). Tighten the shaft to a torque of 149 14 N m (110 10 lb.ft.). 4. Check the timing, see FUEL SYSTEM ADJUSTMENTS in TESTING AND ADJUSTING. 5. Install the tachometer cover (6) and the nuts (7) that hold it in place. 6. Remove tool (A) from the pump and install bolt (10). 7. Install fuel lines (8), (9), (11) and the clips that hold them. end by:a) install air inlet manifoldb) install fuel linesSeparation Of Fuel Injection Pump Housing From Governor
start by:a) remove fuel injection pump housing and governor1. Install the fuel injection pump housing on tool (A). 2. Remove bolts (1) that hold governor housing assembly (2) to the fuel injection pump housing.3. Remove governor housing assemblies (2) and gasket. 4. Remove two springs (5) and (4) and seat (3).5. Remove the springs from the seat.6. Remove the bolts from the shaft. 7. Remove shaft assembly (8), lever (6) and washers (9) from housing (7). 8. Remove seal (10) and bushing (11) from the governor housing.9. Remove piston assembly (12). 10. Remove spring (14) from seat (13) and seat (15).11. Remove snap ring (18) from seat (15) with tooling (B). 12. Remove ring (17) and spool (16) from the seat.13. Remove the bolts and cover (19). 14. Remove shaft (21) and lever (22). 15. Remove O-ring seal (20) from the shaft.16. Remove spring (23) and riser assembly (24). 17. Remove ring (27), races (28) and bearing (26) from riser (25). 18. Remove the bolts, cover (29) and the gasket. 19. Remove nut (30) and bolt (31). 20. Remove

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