19000-00677 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Components :

00.001
PUMP ASSY, INJECTI
01.002
BODY ASSY, INJECTI
A6,OLD
01.003
GOVERNOR ASSY, COM
COMBINED
01.004
TIMER ASSY, AUTOMA
SA/2SP
01.005
PUMP ASSY, FUEL FE
KE
01.006
COUPLING ASSY

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19000-00677
PUMP ASSY, INJECTI
22100-77162 TOYOTA
001
[01]
BODY ASSY, INJECTI
A6
22120-77131 TOYOTA
002
[01]
GOVERNOR ASSY, COM
COMBINED
22320-77040 TOYOTA
003
[01]
PUMP ASSY, FUEL FE
KE
22510-77130 TOYOTA
004
[01]
TIMER ASSY, AUTOMA
SA/2SP
22610-77050 TOYOTA
005
[01]
COUPLING, INJECTIO
22632-66010 TOYOTA
006
[01]
COUPLING ASSY
22630-77051 TOYOTA
009
[01]
COVER, CONTROL RAC
22116-77020 TOYOTA
010
[01]
KEY, WOODRUFF
90099-13002 TOYOTA
011
[01]
NUT, TIMER ROUND
22611-77020 TOYOTA
012
[01]
WASHER, SPRING
ID12.2
94511-01200 TOYOTA
013
[01]
COVER, PRIMING PUM
22511-77020 TOYOTA
014
[01]
BOLT, W/WASHER
M8,L22
90091-20804 TOYOTA
016
[01]
NUT, HEXAGON, W/ H
M22
90099-05137 TOYOTA
019
[04]
BOLT, W/WASHER
M6,L14
90099-04526 TOYOTA
020
[01]
BELLOWS ASSY, PNEU
22680-77140 TOYOTA

Include in ##:

19000-00677 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19000-00677 
22100-7716 
PUMP ASSY, INJECTI

Test Calibration Data:

1900000677 22100-77162-F




Information:


MAIN BEARINGS
1. Bolt (partially hidden under oil pump). 2. Front cover. 3. Oil pump. 4. Bolts (two per cap). 5. Main bearing cap.
ADAPTER
6. 8S5131 Adpater.4. Use a commercially available bearing removal tool to roll out upper halves of main bearings.Install Main Bearings
1. Use a commercially available bearing removal tool to install the upper halves of the main bearings. Lubricate with clean engine oil (SAE 30) before installing. The main bearing half with the oil hole is the upper half. Be sure to install correctly.2. Lubricate lower halves of main bearings with engine oil (SAE 30). Install main bearing caps (5) so number on cap corresponds with number on saddle of cylinder block. Both numbers must be on same side of block.3. Put engine oil on the threads of the bolts and the face of the washers and install bolts (4) into the cylinder block.4. Use adapter (6) to install bolt (1) when front cover (2) and oil pump (3) are mounted on cylinder block. For 1140 (36B1-36B1923), 1145 (97B1-97B6154), 1150 (96B1-96B6580), 1160 (95B1-95B13691) Engines, install bolt (1) using a 9S7353 Torque Wrench with an 8S5131 Adapter. Do not tighten bolt (1) at this time. Tighten bolt (1) in the number sequence shown with the other bolts but tighten it to a first torque of 48 lb. ft. (6.6 mkg) and a last torque of 140 lb. ft. (19.4 mkg). See Step 5 for torque of the other bolts.For 1140 (36B1924-Up), 1145 (97B6155-Up), 1150 (96B6581-Up), 1160 (95B13692-Up) Engines, install bolt (1) using a 9S7353 Torque Wrench with an 8S5131 Adapter. Do not tighten bolt (1) at this time. Tighten bolt (1) in the number sequence shown with the other bolts but tighten it to a first torque of 24 lb. ft. (3.3 mkg). Put a mark on the bolt and cap. Tighten the bolt an added 120° 5° from the mark. See Step 6 for torque of the other bolts.
MAIN BEARINGS
1. Bolt (partially hidden under oil pump). 2. Front cover. 3. Oil pump. 4. Bolts (two per cap). 5. Main bearing cap.
ADAPTER
6. 8S5131 Adapter.5. Tighten the bolts for the main bearing caps in the number sequence shown to a first torque of 60 15 lb. ft. (8.3 2.1 mkg). Tighten all bolts in the number sequence shown (hand torque only) to a last torque of 175 10 lb. ft. (24.2 1.4 mkg).
BOLT TIGHTENING SEQUENCE6. Tighten the bolts for the main bearing caps in the number sequence shown to a first torque of 30 3 lb. ft. (4.1 0.4 mkg). Put a mark on each bolt and cap and tighten, in the number sequence shown, an added 120° 5° from the mark.

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