19000-00558 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Components :

00.001
PUMP ASSY, INJECTI
01.002
BODY ASSY, INJECTI
A6,OLD
01.003
GOVERNOR ASSY, COM
COMBINED
01.004
TIMER ASSY, AUTOMA
SA/2SP
01.005
PUMP ASSY, FUEL FE
KE
01.006
COUPLING ASSY

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19000-00558
PUMP ASSY, INJECTI
22100-77132 TOYOTA
001
[01]
BODY ASSY, INJECTI
A6,OLD
22120-77131 TOYOTA
002
[01]
GOVERNOR ASSY, COM
COMBINED
22320-77010 TOYOTA
003
[01]
PUMP ASSY, FUEL FE
KE
22510-77130 TOYOTA
004
[01]
TIMER ASSY, AUTOMA
SA/2SP
22610-77050 TOYOTA
005
[01]
COUPLING, INJECTIO
22632-66010 TOYOTA
006
[01]
COUPLING ASSY
22630-77051 TOYOTA
009
[01]
COVER, CONTROL RAC
22116-77020 TOYOTA
010
[01]
KEY, WOODRUFF
90099-13002 TOYOTA
011
[01]
NUT, TIMER ROUND
22611-77020 TOYOTA
012
[01]
WASHER, SPRING
ID12.2
94511-01200 TOYOTA
014
[01]
BOLT, W/WASHER
M8,L22
90091-20804 TOYOTA
019
[04]
BOLT, W/WASHER
M6,L14
90099-04526 TOYOTA

Include in ##:

19000-00558 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19000-00558 
22100-7713 
PUMP ASSY, INJECTI

Test Calibration Data:

1900000558 22100-77132-H




Information:


WATER SLEEVE CLAMP
1. Clamp.3. Use water sleeve tool (2) to move water sleeve (3) into front cover.4. Remove the cylinder head retaining bolts (4) and (5).
MOVING WATER SLEEVE
2. 8S6692 Water Sleeve Tool. 3. Water sleeve.
CYLINDER HEAD
4. Bolts (four each head). 5. Bolts (eighteen each head).
Be sure fuel injection nozzles are removed before removing head. Nozzles extend through the head and nozzle tips can be broken off if nozzles are not removed from the head.
5. Install two 1P7407 Lifting Eye Bolts in the cylinder head. Attach a hoist and remove the cylinder head assembly, the weight is approx. 85 lbs. (39 kg).
REMOVING CYLINDER HEADInstall Cylinder Head Assemblies
1. Clean the mating surfaces of the cylinder head and cylinder block. Install new cylinder head gasket, clean and dry. Clean bores in cylinder head and inspect and lubricate O-rings for water sleeves.2. Install two 1P7407 Lifting Eye Bolts in the cylinder head. Attach a hoist and install the cylinder head assembly. Coat the cylinder head retaining bolt threads with 9M3710 Anti-Seize Compound. Install the bolts and tighten in the following Step sequence. Step A: Tighten bolts 1 through 18 in numerical order to 60 10 lb. ft. (8.3 1.4 mkg).Step B: Retighten bolts 1 through 18 in numerical order to 95 5 lb. ft. (13.1 0.7 mkg).Step C: Finally tighten bolts 1 through 18 in numerical order (hand tighten only) to 95 5 lb. ft. (13.1 0.7 mkg).Step D: Tighten bolts 19, 20, 21, and 22 in numerical order to 32 5 lb. ft. (4.4 0.7 mkg).
CYLINDER HEAD BOLT LOCATION3. Use the 8S6692 Water Sleeve Tool to slide water sleeve into cylinder head and install clamp.Disassemble Cylinder Head
1. Place head on the FT806 Cylinder Head Bench or the 8S6691 Cylinder Head Stand. Use FT967 Adapter Plates to mount head on the FT806 Cylinder Head Bench.2. Use a 5S1330 or 7F4291 Valve Spring Compressor (1) to remove the valves and valve springs.
REMOVING VALVES
1. 5S1330 Valve Spring Compressor illustrated.3. Use the 8S2263 Valve Spring Tester to check valve spring tension.4. The exhaust valve seats have replaceable inserts. To remove, use the 8S7170 Valve Seat Insert Puller Group.
REMOVING EXHAUST VALVE SEAT INSERTS The valve guides are cast in the cylinder head. If the guides show wear or bellmouthing, they can be restored to original tolerances through knurling.Assemble Cylinder Head
1. Lubricate valve stems with clean engine oil (SAE 30) before installing valves into cylinder head. Earlier engines use a valve spring retainer and washer combination instead of the one piece valve spring retainer shown.
CYLINDER HEAD

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