09800-00341 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Components :

00.001
PUMP ASSY, INJECTI
ECD-V4
01.002
OVER-HAUL KIT, DIS

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09800-00341
PUMP ASSY, INJECTI
ECD-V4
22100-1C410 TOYOTA
001
[01]
OVER-HAUL ASSY, W/
W/72
001-001
[01]
SEAL, OIL, HOUSING
ID25OD38
018
[04]
BOLT, SOCKET
M6,L16
22395-56351 TOYOTA
019
[01]
FILTER SUB-ASSY
020
[01]
O-RING
ID 6.5
22193-5B320 TOYOTA
021
[01]
SENSOR ASSY, CRANK
NE SENSOR
89284-60020 TOYOTA
021-001
[01]
O-RING
ID20
022
[02]
BOLT, DISTRIBUTIVE
M5,L22
023
[01]
COVER, HOUSING
024
[01]
O-RING, DISTRIBUTI
025
[01]
NUT, HEXAGON
M24
026
[05]
BOLT, SOCKET
M6,L20
22395-54270 TOYOTA
027
[01]
COUPLING
028
[04]
SHOE
029
[04]
ROLLER
030
[1C]
WASHER, SHOE GUIDE
T2.45
030
[1C]
WASHER, SHOE GUIDE
T2.55
030
[1C]
WASHER, SHOE GUIDE
T2.65
030
[1C]
WASHER, SHOE GUIDE
T2.50
031
[01]
HEAD SUB-ASSY, DIS
031-001
[01]
NUT, DISTRIBUTIVE
031-002
[01]
WASHER, DISTRIBUTI
ID16,T2
034
[01]
O-RING, DISTRIBUTI
ID78.7
035
[01]
O-RING, DISTRIBUTI
ID78.0
036
[01]
RING, BACKUP
ID80T1.9
037
[01]
O-RING, DISTRIBUTI
ID4.8
038
[01]
BOLT, DISTRIBUTIVE
M6,L33
039
[01]
PLUG, DISTRIBUTIVE
040
[01]
O-RING, DISTRIBUTI
ID26.5
041
[01]
BOLT, DISTRIBUTIVE
M8,L19.7
22128-54010 TOYOTA
042
[01]
GASKET, DELIVERY V
FOR HEAD PLUG
22149-56200 TOYOTA
043
[01]
SCREW SUB-ASSY, GA
043-001
[01]
O-RING, DISTRIBUTI
ID9.8
22193-1C170 TOYOTA
044
[01]
VALVE ASSY, TIMING
TCV
044-001
[01]
O-RING
ID16.7
045
[01]
VALVE SUB-ASSY, TI
046
[01]
O-RING, DISTRIBUTI
ID13
047
[01]
GASKET
ID5,T1.2
048
[01]
BRACKET
22601-1C170 TOYOTA
049
[05]
BOLT, DISTRIBUTIVE
M8,L22
22395-1C170 TOYOTA
050
[06]
GASKET, DELIVERY V
ID 8.8
051
[06]
VALVE SUB-ASSY, DE
052
[06]
SPRING, DELIVERY V
053
[06]
SEAT, DELIVERY VAL
054
[06]
HOLDER, DELIVERY V
055
[01]
SPRING, VALVE
L12.0
056
[01]
VALVE ASSY, INJECT
SPV
057
[01]
O-RING, DISTRIBUTI
ID35.0
058
[1C]
SHIM, LIFT ADJUSTI
T1.40
058
[1C]
SHIM, LIFT ADJUSTI
T1.41
058
[1C]
SHIM, LIFT ADJUSTI
T1.42
058
[1C]
SHIM, LIFT ADJUSTI
T1.43
058
[1C]
SHIM, LIFT ADJUSTI
T1.44
058
[1C]
SHIM, LIFT ADJUSTI
T1.45
058
[1C]
SHIM, LIFT ADJUSTI
T1.46
058
[1C]
SHIM, LIFT ADJUSTI
T1.47
058
[1C]
SHIM, LIFT ADJUSTI
T1.48
058
[1C]
SHIM, LIFT ADJUSTI
T1.49
058
[1C]
SHIM, LIFT ADJUSTI
T1.50
058
[1C]
SHIM, LIFT ADJUSTI
T1.51
058
[1C]
SHIM, LIFT ADJUSTI
T1.52
058
[1C]
SHIM, LIFT ADJUSTI
T1.53
058
[1C]
SHIM, LIFT ADJUSTI
T1.54
058
[1C]
SHIM, LIFT ADJUSTI
T1.55
058
[1C]
SHIM, LIFT ADJUSTI
T1.56
058
[1C]
SHIM, LIFT ADJUSTI
T1.57
058
[1C]
SHIM, LIFT ADJUSTI
T1.58
058
[1C]
SHIM, LIFT ADJUSTI
T1.59
058
[1C]
SHIM, LIFT ADJUSTI
T1.60
058
[1C]
SHIM, LIFT ADJUSTI
T1.61
058
[1C]
SHIM, LIFT ADJUSTI
T1.62
058
[1C]
SHIM, LIFT ADJUSTI
T1.63
058
[1C]
SHIM, LIFT ADJUSTI
T1.64
058
[1C]
SHIM, LIFT ADJUSTI
T1.65
058
[1C]
SHIM, LIFT ADJUSTI
T1.66
058
[1C]
SHIM, LIFT ADJUSTI
T1.67
058
[1C]
SHIM, LIFT ADJUSTI
T1.68
058
[1C]
SHIM, LIFT ADJUSTI
T1.69
058
[1C]
SHIM, LIFT ADJUSTI
T1.70
058
[1C]
SHIM, LIFT ADJUSTI
T1.71
058
[1C]
SHIM, LIFT ADJUSTI
T1.72
058
[1C]
SHIM, LIFT ADJUSTI
T1.73
058
[1C]
SHIM, LIFT ADJUSTI
T1.74
058
[1C]
SHIM, LIFT ADJUSTI
T1.75
058
[1C]
SHIM, LIFT ADJUSTI
T1.76
058
[1C]
SHIM, LIFT ADJUSTI
T1.77
058
[1C]
SHIM, LIFT ADJUSTI
T1.78
058
[1C]
SHIM, LIFT ADJUSTI
T1.79
058
[1C]
SHIM, LIFT ADJUSTI
T1.80
058
[1C]
SHIM, LIFT ADJUSTI
T1.405
058
[1C]
SHIM, LIFT ADJUSTI
T1.415
058
[1C]
SHIM, LIFT ADJUSTI
T1.425
058
[1C]
SHIM, LIFT ADJUSTI
T1.435
058
[1C]
SHIM, LIFT ADJUSTI
T1.445
058
[1C]
SHIM, LIFT ADJUSTI
T1.455
058
[1C]
SHIM, LIFT ADJUSTI
T1.465
058
[1C]
SHIM, LIFT ADJUSTI
T1.475
058
[1C]
SHIM, LIFT ADJUSTI
T1.485
058
[1C]
SHIM, LIFT ADJUSTI
T1.495
058
[1C]
SHIM, LIFT ADJUSTI
T1.505
058
[1C]
SHIM, LIFT ADJUSTI
T1.515
058
[1C]
SHIM, LIFT ADJUSTI
T1.525
058
[1C]
SHIM, LIFT ADJUSTI
T1.535
058
[1C]
SHIM, LIFT ADJUSTI
T1.545
058
[1C]
SHIM, LIFT ADJUSTI
T1.555
058
[1C]
SHIM, LIFT ADJUSTI
T1.565
058
[1C]
SHIM, LIFT ADJUSTI
T1.575
058
[1C]
SHIM, LIFT ADJUSTI
T1.585
058
[1C]
SHIM, LIFT ADJUSTI
T1.595
058
[1C]
SHIM, LIFT ADJUSTI
T1.605
058
[1C]
SHIM, LIFT ADJUSTI
T1.615
058
[1C]
SHIM, LIFT ADJUSTI
T1.625
058
[1C]
SHIM, LIFT ADJUSTI
T1.635
058
[1C]
SHIM, LIFT ADJUSTI
T1.645
058
[1C]
SHIM, LIFT ADJUSTI
T1.655
058
[1C]
SHIM, LIFT ADJUSTI
T1.665
058
[1C]
SHIM, LIFT ADJUSTI
T1.675
058
[1C]
SHIM, LIFT ADJUSTI
T1.685
058
[1C]
SHIM, LIFT ADJUSTI
T1.695
058
[1C]
SHIM, LIFT ADJUSTI
T1.705
058
[1C]
SHIM, LIFT ADJUSTI
T1.715
058
[1C]
SHIM, LIFT ADJUSTI
T1.725
058
[1C]
SHIM, LIFT ADJUSTI
T1.735
058
[1C]
SHIM, LIFT ADJUSTI
T1.745
058
[1C]
SHIM, LIFT ADJUSTI
T1.755
058
[1C]
SHIM, LIFT ADJUSTI
T1.765
058
[1C]
SHIM, LIFT ADJUSTI
T1.775
058
[1C]
SHIM, LIFT ADJUSTI
T1.785
058
[1C]
SHIM, LIFT ADJUSTI
T1.795
059
[01]
ACCUMULATOR SUB-AS
060
[01]
O-RING, DISTRIBUTI
ID33.2
061
[02]
BOLT, DISTRIBUTIVE
M8,L18.5
062
[01]
VALVE SUB-ASSY, RE
062-001
[01]
O-RING, DISTRIBUTI
ID9.8
22193-1C170 TOYOTA
062-002
[01]
O-RING, DISTRIBUTI
ID12.8
063
[01]
SENSOR, FUEL TEMPE
FUEL TEMP.SENSOR
89454-60010 TOYOTA
064
[01]
O-RING, DISTRIBUTI
ID9.8
22193-1C170 TOYOTA
065
[01]
SCREW, INLET
M12,L30 -0109
22569-1C170 TOYOTA
065
[01]
SCREW, INLET
M12,L30 0110-
22569-1C400 TOYOTA
066
[04]
GASKET, DELIVERY V
ID12.2
22149-54800 TOYOTA
068
[01]
SCREW SUB-ASSY, OV
OVERFLOW
22160-1C170 TOYOTA
070
[01]
IC, CUSTOM
P-ROM
89840-20010 TOYOTA
072
[01]
KEY, DRIVE SHAFT
T5.013
079
[03]
BOLT, DISTRIBUTIVE
M6,L23
080
[01]
TUBE, WIRE
ID6,L110
100
[01]
OVER-HAUL KIT, DIS
200
[01]
VALVE ASSY, INJECT
SPV KIT

Include in ##:

09800-00341 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09800-00341 
22100-1C41 
PUMP ASSY, INJECTI

Test Calibration Data:

0980000341 22100-1C410




Information:

1. Make a setting of the fuel injection pump timing. See REMOVE FUEL INJECTION PUMP HOUSING AND GOVERNOR for timing procedure. Tools (A) and (B) will be needed to make a setting of the timing. 2. Remove nuts (1). Remove cover (2) from the timing gear cover. Earlier automatic timing advances had only one bolt. 3. Remove bolts (3) and washer (4). Remove automatic timing advance (5).Install Automatic Timing Advance
1. Put automatic timing advance (1) in position on the drive shaft for the fuel injection pump. On earlier engines, tighten the one bolt to 15 lb. ft. (20 N m). Remove tool (A) and tighten the one bolt to a last torque of 110 10 lb. ft. (149 14 N m). 2. Install washer (2) and bolts (3). Tighten bolts (3) in the following sequence: a) Tighten bolts (3) to a torque of 25 lb. ft. (35 N m).b) Remove tool (A).c) Tighten bolts (3) to a torque of 50 lb. ft. (70 N m).d) Tighten bolts (3) to a torque of: Unit with flat retainer ... 80 5 lb. ft.(110 7 N m)Unit with step retainer ... 100 5 lb. ft.(135 7 N m)
Do not tighten the bolts to final torque until tool (A) is removed.
3. Remove the timing bolt from the flywheel.4. Turn the crankshaft two complete revolutions and check the timing to see that the timing is correct.5. Remove the timing bolt from the flywheel. Remove tool (A) and install the plug in the fuel injection pump housing. 6. Install cover (4) and the nuts that hold the cover to the timing gear cover. Disassemble Automatic Timing Advance
start by:a) remove automatic timing advance 1. Remove ring (2) and gear (1) from flange. 2. Remove springs (3) and counterweights (4) from flange.3. Remove slides from dowels on the flange.Assemble Automatic Timing Advance
1. Install slides (1) on to dowels.2. Install the counterweights (2) on the flange. 3. Install the springs (3).4. Install the gear on flange.5. Install the ring that holds gear and flange together. end by: a) install automatic timing advance

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