09650-03021 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Components :

00.001
PUMP ASSY, INJECTI
V3ROM-D
01.002
RING SUB-ASSY, ROL
01.003
SHIM, PLUNGER ADJU
DUMMY
01.003
SHIM, PLUNGER ADJU
T1.9(*1)

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09650-03021
PUMP ASSY, INJECTI
V3ROM-D
22100-6E220 TOYOTA
001
[01]
HOUSING SUB-ASSY,
002
[01]
HEAD SUB-ASSY, SPI
002-001
[01]
HEAD SUB-ASSY, DIS
002-002
[01]
FILTER, SUB-ASSY
22602-56350 TOYOTA
002-003
[01]
WASHER
T0.2
22689-56350 TOYOTA
003
[01]
SENSOR ASSY, CRANK
NE SENSOR
89284-60010 TOYOTA
003-001
[01]
O-RING
ID20.8
90099-14142 TOYOTA
004
[01]
SHAFT SUB-ASSY, DR
005
[01]
RING SUB-ASSY, ROL
006
[01]
COVER, GOVERNOR
-9901
006
[01]
COVER, GOVERNOR
9902-
007
[01]
VALVE ASSY, INJECT
SPV
008
[01]
COVER, TIMER
22612-54020 TOYOTA
009
[01]
SENSOR, FUEL TEMPE
FUEL TEMP.SENSOR
89454-60010 TOYOTA
010
[01]
PLUG, DISTRIBUTIVE
22176-5B302 TOYOTA
012
[01]
NUT, CAP
M12
90099-05161 TOYOTA
013
[06]
BOLT, SOCKET
M6,L16
22395-56351 TOYOTA
014
[04]
VALVE SUB-ASSY, SN
22190-6A680 TOYOTA
015
[04]
SPRING, DELIVERY V
22148-54010 TOYOTA
016
[04]
VALVE SUB-ASSY, DI
22104-6A640 TOYOTA
017
[04]
GASKET, DELIVERY V
22149-56351 TOYOTA
019
[01]
CAMPLATE SUB-ASSY,
020
[01]
PLATE, PLUNGER, LW
22163-54010 TOYOTA
021
[01]
PLATE, PLUNGER, UP
22162-54010 TOYOTA
022
[01]
SPRING, COUPLING
22659-64150 TOYOTA
023
[01]
COUPLING
22632-54010 TOYOTA
024
[01]
FILTER, SUB-ASSY
025
[01]
WASHER, DRIVE SHAF
22161-54010 TOYOTA
026
[01]
COVER, FEED PUMP
22511-58650 TOYOTA
027
[01]
KEY, WOODRUFF
90099-13017 TOYOTA
028
[01]
NUT, HEXAGON
M24
029
[03]
BOLT, SOCKET
M6,L12.5
030
[01]
SEAL, 0IL
22544-64740 TOYOTA
031
[01]
PISTON, TIMER
032
[01]
SUB-PISTON, TIMER
22657-54010 TOYOTA
033
[01]
PIN, TIMER SLIDE
22655-54010 TOYOTA
034
[01]
STOPPER, TIMER SLI
L16.0
035
[01]
CLIP, TIMER
W/ DITCH
036
[01]
COVER, TIMER
22612-56350 TOYOTA
038
[02]
O-RING
ID27.5
22193-17840 TOYOTA
039
[01]
PLUG, DISTRIBUTIVE
22176-54640 TOYOTA
042
[01]
O-RING
ID30
22193-54772 TOYOTA
043
[01]
SHEET, PLUNGER SPR
22145-54010 TOYOTA
044
[02]
GUIDE SUB-ASSY, PL
22192-54010 TOYOTA
045
[02]
SPRING, PLUNGER
K10
22144-54190 TOYOTA
046
[02]
SHEET, PLUNGER SPR
22143-54010 TOYOTA
049
[01]
O-RING
ID60
90099-14053 TOYOTA
050
[01]
O-RING
ID 28.2
22193-5B303 TOYOTA
051
[04]
BOLT, SOCKET
M6,L35
22395-54010 TOYOTA
053
[01]
SCREW SUB-ASSY, OV
W/FILTER
22160-54271 TOYOTA
054
[05]
WASHER, AIR BLEEDE
T1.6
22119-77020 TOYOTA
055
[01]
O-RING
ID 9.8
22193-67030 TOYOTA
056
[02]
SCREW, COUNTERSUNK
M4,L28
90099-00723 TOYOTA
058
[01]
GASKET, GOVERNOR C
22774-54270 TOYOTA
059
[01]
SCREW, HOLLOW
M12,L43.5
90099-18022 TOYOTA
060
[01]
NIPPLE SUB-ASSY, S
22548-6E150 TOYOTA
061
[04]
BOLT, SOCKET
M6,L45
22395-58200 TOYOTA
062
[01]
VALVE SUB-ASSY, RE
ID 7.5
062-001
[01]
O-RING
ID10
22193-54561 TOYOTA
062-002
[01]
O-RING
ID 7.5
063
[01]
PUMP SUB-ASSY, FUE
22505-54010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T0.5
22182-54010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T0.8
22183-54010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T1.0
22184-54010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T1.2
22185-54010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T1.5
22186-54010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T1.8
22187-54010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T2.0
22188-54010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T0.9
22182-17010 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T1.1
22182-17011 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T1.3
22182-17012 TOYOTA
064
[2C]
SHIM, PLUNGER SPRI
T1.4
22182-17013 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T1.9
22179-54010 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T1.92
22179-17010 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T1.94
22179-17011 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T1.96
22179-17012 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T1.98
22179-17013 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.0
22179-54011 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.02
22179-17014 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.04
22179-17015 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.06
22179-17016 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.08
22179-17017 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.1
22179-54012 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.12
22179-17018 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.14
22179-17019 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.16
22179-17020 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.18
22179-17021 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.2
22179-54013 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.22
22179-17022 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.24
22179-17023 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.26
22179-17024 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.28
22179-17025 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.3
22179-54014 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.32
22179-17026 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.34
22179-17027 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.36
22179-17028 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.38
22179-17029 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.4
22179-54015 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.42
22179-17030 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.44
22179-17031 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.46
22179-17032 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.48
22179-17033 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.5
22179-54016 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.52
22179-17034 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.54
22179-17035 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.56
22179-17036 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.58
22179-17037 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.6
22179-54017 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.62
22179-17038 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.64
22179-17039 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.66
22179-17040 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.68
22179-17041 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.7
22179-54018 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.72
22179-17042 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.74
22179-17043 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.76
22179-17044 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.78
22179-17045 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.8
22179-54019 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.82
22179-17046 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.84
22179-17047 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.86
22179-17048 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.88
22179-17049 TOYOTA
065
[1C]
SHIM, PLUNGER ADJU
T2.9
22179-54020 TOYOTA
066
[02]
BOLT
M5,L20
068
[01]
KEY, WOODRUFF
T4.023
90099-13018 TOYOTA
069
[01]
SPRING, TIMER, OUT
K1.3
070
[01]
NUT
M14,L13.5
90099-05166 TOYOTA
071
[01]
VALVE ASSY, TIMING
TCV -0004
23010-64020 TOYOTA
071
[01]
VALVE ASSY, TIMING
TCV 0005--0204
071
[01]
VALVE ASSY, TIMING
TCV 0205-
23010-67010 TOYOTA
071-001
[01]
O-RING
ID16.7
071-002
[01]
O-RING
ID6.8
074
[1C]
WASHER, TIMER SENS
T0.1
22625-54270 TOYOTA
074
[1C]
WASHER, TIMER SENS
T0.2
22625-54271 TOYOTA
074
[1C]
WASHER, TIMER SENS
T0.5
22625-54272 TOYOTA
074
[1C]
WASHER, TIMER SENS
T0.6
22625-54273 TOYOTA
074
[1C]
WASHER, TIMER SENS
T0.7
22625-54274 TOYOTA
074
[1C]
WASHER, TIMER SENS
T0.8
22625-54275 TOYOTA
074
[1C]
WASHER, TIMER SENS
T0.9
22625-54276 TOYOTA
074
[1C]
WASHER, TIMER SENS
T1.0
22625-54277 TOYOTA
080
[01]
FILTER, SUB-ASSY
22602-5B320 TOYOTA
081
[01]
O-RING
ID 6.5
22193-5B320 TOYOTA
082
[01]
IC, CUSTOM
P-ROM
89840-20010 TOYOTA
083
[02]
BOLT, SOCKET
M8,L16
22395-56350 TOYOTA
084
[01]
BRACKET, IDLE UP
22178-64010 TOYOTA
085
[01]
O-RING
ID14.4
22193-5B302 TOYOTA

Include in ##:

09650-03021 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09650-03021 
22100-6E22 
PUMP ASSY, INJECTI

Test Calibration Data:

0965003021 22100-6E220




Information:

Introduction
Table 1
Revision History
Revision Summary of Changes
02 Updated machine effectivity
01 Pressure value was changed from 6500 psi to 5000 psi at Nozzle Tester Group and Fuel Collector section and Injector Test Procedure section. The purpose of this test procedure is to inspect the injector for leakage and observe the injection spray pattern for uneven spray.Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.References
Reference: Refer to Special Publication , NENG2500 , "Dealer Service Tool Catalog" , for tools and supplies suitable to collect and contain fluids on Cat products.Safety Section
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.
Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below.
Personal injury can result from improper handling of chemicals.Make sure you use all the necessary protective equipment required to do the job.Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used.Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Required Tools
Table 2
Required Tools
Item Qty Part Number Part Name
T1 1 440-6907 Injector Test Kit
T2 1 5P-4150 Nozzle Testing Group
T3 2 8S-2270 Fuel Collector
T4 1 - Battery Injector Test Kit
Illustration 1 g06345147
Injector test kit
Nozzle Tester Group and Fuel Collector
Use a correct nozzle tester or pop tester that is able to build (5000 psi) fuel pressure. Use the fuel collector to contain the spray from injector. Reference below to see container, use suitable container.
Illustration 2 g06345166
5P-4150 Nozzle Testing Group

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