09600-09170 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
TOWNACE/LITEACE 2C
Engine
2C
Serial start-end
9309-
Info
Injector Nozzle
093500-5190
Manufacture:
22100-6D520 TOYOTA
Dim 1
3.2-3.4
Dim 2
5.2-5.4
Dim 3
0.61-0.81
Dim 4
Dim 5
Dim 6
Information
Injector nozzle: 0935005190

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
01.002
RING SUB-ASSY, ROL
01.003
COVER SUB-ASSY, TI
ACSD
01.004
GOVERNOR ASSY, TOR
01.005
SHIM, PLUNGER ADJU
DUMMY
01.005
SHIM, PLUNGER ADJU
T1.9(*1)
01.006
COVER SUB-ASSY, GO

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09600-09170
PUMP ASSY, INJECTI
22100-6D520 TOYOTA
001
[01]
HOUSING SUB-ASSY,
22101-64010 TOYOTA
002
[01]
HEAD SUB-ASSY, DIS
22140-6D500 TOYOTA
003
[01]
COVER SUB-ASSY, GO
22703-54451 TOYOTA
004
[01]
SHAFT, DRIVE
22170-6A510 TOYOTA
005
[01]
RING SUB-ASSY, ROL
22108-54180 TOYOTA
006
[01]
PUMP SUB-ASSY, FUE
22505-54010 TOYOTA
007
[01]
GOVERNOR ASSY, TOR
22350-6D520 TOYOTA
008
[01]
SHAFT SUB-ASSY, SP
22302-6D520 TOYOTA
009
[01]
SOLENOID ASSY, FUE
FCV,12V -9702
22390-6A510 TOYOTA
009
[01]
SOLENOID ASSY, FUE
FCV,12V 9702-
009-001
[01]
O-RING
ID15.3
010
[01]
HOLDER SUB-ASSY, F
22741-54020 TOYOTA
011
[04]
FLYWEIGHT, DISTRIB
22745-54010 TOYOTA
012
[1C]
SLEEVE, GOVERNOR
D0.75
22316-55230 TOYOTA
012
[1C]
SLEEVE, GOVERNOR
D0.8
22316-6D090 TOYOTA
012
[1C]
SLEEVE, GOVERNOR
D0.85
22316-55240 TOYOTA
012
[1C]
SLEEVE, GOVERNOR
D0.9
22316-5C080 TOYOTA
012
[1C]
SLEEVE, GOVERNOR
D1.0,2 PCS.
22316-5C081 TOYOTA
012
[1C]
SLEEVE, GOVERNOR
D0.95
22316-6D390 TOYOTA
013
[01]
WASHER, FLYWEIGHT
ROUND TYPE
22753-54020 TOYOTA
015
[01]
WASHER, FLYWEIGHT
T1.30
22753-54010 TOYOTA
016
[01]
NUT, GOVERNOR SHAF
M10,L SCREW
22722-54470 TOYOTA
017
[01]
SHAFT SUB-ASSY, GO
22380-54020 TOYOTA
018
[01]
O-RING
ID 8
90099-14049 TOYOTA
019
[06]
BOLT, SOCKET
M6,L16
22395-56351 TOYOTA
020
[01]
RING, GOVERNOR SLE
22147-54290 TOYOTA
021
[04]
VALVE SUB-ASSY, SN
22190-6A680 TOYOTA
022
[04]
VALVE SUB-ASSY, DI
22104-6A290 TOYOTA
023
[04]
SPRING, DELIVERY V
22148-54010 TOYOTA
024
[04]
GASKET, DELIVERY V
22149-56351 TOYOTA
026
[01]
CAMPLATE SUB-ASSY,
22130-6A770 TOYOTA
028
[01]
PLATE, PLUNGER, LW
22163-54010 TOYOTA
029
[01]
PLATE, PLUNGER, UP
22162-54010 TOYOTA
030
[01]
SPRING, COUPLING
22659-64150 TOYOTA
031
[01]
COUPLING
22632-54010 TOYOTA
032
[01]
GEAR, GOVERNOR DRI
22341-54010 TOYOTA
033
[02]
JOINT, RUBBER
22169-54180 TOYOTA
034
[01]
WASHER, DRIVE SHAF
22161-54010 TOYOTA
035
[01]
COVER, FEED PUMP
22511-54020 TOYOTA
036
[01]
KEY, WOODRUFF
90099-13017 TOYOTA
037
[01]
KEY, WOODRUFF
90099-13018 TOYOTA
038
[01]
NUT
M14
90099-05166 TOYOTA
040
[01]
SEAL, 0IL
22544-64740 TOYOTA
041
[01]
PISTON, TIMER
22654-55130 TOYOTA
042
[01]
SUB-PISTON, TIMER
22657-54010 TOYOTA
043
[01]
PIN, TIMER SLIDE
22655-54010 TOYOTA
044
[01]
STOPPER, TIMER SLI
-9510
22658-54010 TOYOTA
044
[01]
STOPPER, TIMER SLI
9510-
22658-17840 TOYOTA
045
[01]
CLIP, TIMER
-9510
22656-54010 TOYOTA
045
[01]
CLIP, TIMER
9510-
22656-17840 TOYOTA
046
[01]
COVER SUB-ASSY, TI
TIMER COVER
22790-17010 TOYOTA
046-001
[01]
COVER, TIMER
22612-17010 TOYOTA
046-002
[01]
STOPPER, TIMER SLI
22658-17010 TOYOTA
046-003
[01]
O-RING
ID14.8
22193-64750 TOYOTA
046-004
[01]
NUT, HEXAGON
90099-05225 TOYOTA
047
[01]
COVER, TIMER
22612-56350 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K2.5
22615-6D140 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K2.7
22615-6D150 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K2.9
048
[1C]
SPRING, TIMER, OUT
K2.3 9404-
050
[03]
O-RING
ID26.3 -9310
90099-14051 TOYOTA
050
[03]
O-RING
ID26.3 9311--9508
90099-14105 TOYOTA
050
[03]
O-RING
ID26.3 9509-
22193-17840 TOYOTA
051
[01]
PLUG, DISTRIBUTIVE
22176-54020 TOYOTA
052
[01]
BOLT, DISTRIBUTIVE
22128-54010 TOYOTA
053
[03]
GASKET, DELIVERY V
ID8.2,T1 -9703
22149-56200 TOYOTA
053
[01]
GASKET, DELIVERY V
ID8.2,T1 9704-
22149-56200 TOYOTA
054
[01]
O-RING
ID30 -9607
90099-14052 TOYOTA
054
[01]
O-RING
ID30 9607-
22193-54772 TOYOTA
055
[01]
SHEET, PLUNGER SPR
22145-54010 TOYOTA
056
[02]
GUIDE SUB-ASSY, PL
22192-54010 TOYOTA
057
[02]
SPRING, PLUNGER
K10
22144-54190 TOYOTA
058
[02]
SHEET, PLUNGER SPR
22143-54010 TOYOTA
060
[01]
O-RING
ID60
90099-14053 TOYOTA
062
[02]
SPRING, LEVER SUPP
K1.03
22314-54010 TOYOTA
063
[01]
SMOKE SET SUB-ASSY
063-001
[01]
O-RING
ID 5 -9607
90099-14047 TOYOTA
063-001
[01]
O-RING
ID 5 9607-
22193-54771 TOYOTA
064
[01]
NUT, HEXAGON
M6,L5
90092-10608 TOYOTA
067
[04]
BOLT, SOCKET
M6,L35
22395-54010 TOYOTA
070
[01]
SCREW SUB-ASSY, OV
22160-64010 TOYOTA
071
[05]
WASHER, AIR BLEEDE
T1.6
22119-77020 TOYOTA
072
[01]
SPRING, RETURN
22322-6A280 TOYOTA
073
[02]
SCREW, COUNTERSUNK
M4,L28
90099-00723 TOYOTA
075
[01]
O-RING
ID 6.5
22193-54770 TOYOTA
079
[01]
SPRING, RETURN
22322-6A221 TOYOTA
080
[1C]
LEVER SUB-ASSY, AD
ANGLE 19.5
22701-6D350 TOYOTA
080
[1C]
LEVER SUB-ASSY, AD
ANGLE 27
22701-6D351 TOYOTA
081
[01]
GASKET, GOVERNOR C
22774-54270 TOYOTA
082
[01]
VALVE SUB-ASSY, RE
K1.53
22180-54010 TOYOTA
082-001
[01]
O-RING
ID10
22193-54561 TOYOTA
082-002
[01]
O-RING
ID 7.5 -9607
90099-14080 TOYOTA
082-002
[01]
O-RING
9607-
084
[01]
NUT, LOCK
22775-77121 TOYOTA
085
[01]
SCREW, HOLLOW
M12,L43.5
90099-18022 TOYOTA
086
[02]
BOLT, GOVERNOR LIN
22739-54020 TOYOTA
087
[01]
NUT, CAP
M12
90099-05161 TOYOTA
088
[05]
BOLT, SOCKET
M6,L45
22395-58200 TOYOTA
089
[01]
LEVER SUB-ASSY, AD
22701-6D340 TOYOTA
090
[01]
BOLT, FLANGE
90091-40606 TOYOTA
091
[01]
WASHER, GOVERNOR T
T0.5
22378-64010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.5
22182-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.8
22183-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.0
22184-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.2
22185-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.5
22186-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.8
22187-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T2.0
22188-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.9
22182-17010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.1
22182-17011 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.3
22182-17012 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.4
22182-17013 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.05
22713-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.25
22714-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.45
22715-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.65
22716-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.85
22717-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.55
093
[1C]
WASHER, GOVERNOR G
T1.75
093
[1C]
WASHER, GOVERNOR G
T2.05
093
[1C]
WASHER, GOVERNOR G
T1.3
093
[1C]
WASHER, GOVERNOR G
T1.4
093
[1C]
WASHER, GOVERNOR G
T1.5
093
[1C]
WASHER, GOVERNOR G
T1.6
093
[1C]
WASHER, GOVERNOR G
T1.15 9807-
093
[1C]
WASHER, GOVERNOR G
T1.2 9807-
093
[1C]
WASHER, GOVERNOR G
T1.7 9807-
093
[1C]
WASHER, GOVERNOR G
T1.8 9807-
094
[1C]
PLUG, GOVERNOR SLE
L3.0
22787-64641 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.1
22787-64642 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.2
22787-64643 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.3
22787-54026 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.4
22787-54027 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L2.2
22787-64660 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L2.3
22787-64661 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L2.4
22787-64662 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L2.5
22787-64663 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L2.6
22787-64664 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L2.7
22787-64665 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L2.8
22787-64666 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L2.9
22787-64667 TOYOTA
095
[01]
WASHER, TIMER SENS
T0.5
22625-54272 TOYOTA
096
[01]
COLLAR, SMOKE SET
097
[1C]
SHIM, PLUNGER ADJU
T1.9(*1)
22179-54010 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.2
22179-54013 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.4
22179-54015 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.7
22179-54018 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.9
22179-54020 TOYOTA
105
[01]
BOLT, HEXAGON, W/
M6,L40
90099-04946 TOYOTA
106
[01]
BOLT, HEXAGON, W/
M6,L32
90099-04576 TOYOTA
108
[01]
WIRE SUB-ASSY
22751-54311 TOYOTA
109
[01]
COVER SUB-ASSY, TI
22790-6D520 TOYOTA
110
[01]
BRACKET, IDLE UP
22178-64010 TOYOTA
112
[03]
BOLT, SOCKET
M8,L16
22395-56350 TOYOTA
113
[01]
IDLE UP SUB-ASSY
22305-6A490 TOYOTA
114
[02]
BOLT, SOCKET
M6,L10
22395-56352 TOYOTA
115
[01]
CLIP, CONNECTOR SU
22172-6A640 TOYOTA
116
[01]
NIPPLE SUB-ASSY, S
22548-6A040 TOYOTA
120
[01]
E-RING
D2
90096-90024 TOYOTA
121
[01]
BEARING, BALL
OD8
90099-10148 TOYOTA
122
[01]
ACTUATOR SET, IDLE
88031-27040 TOYOTA
123
[01]
BRACKET, IDLE UP
22178-6D340 TOYOTA
126
[01]
FILTER, SUB-ASSY
22602-56350 TOYOTA
127
[01]
WASHER
22689-56350 TOYOTA
129
[01]
NUT
M6
90179-06009 TOYOTA
130
[01]
FILTER, SUB-ASSY
9609-
22602-5B320 TOYOTA
131
[01]
O-RING
ID 6.5 9609-
22193-5B320 TOYOTA
200
[02]
GASKET, DELIVERY V
9704-
22149-54771 TOYOTA

Include in ##:

09600-09170 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09600-09170 
22100-6D52 
PUMP ASSY, INJECTI
0960009170 
22100-6D520 
TOYOTA
PUMP ASSY, INJECTI

Test Calibration Data:

0960009170 22100-6D520




Information:

start by:a) disassemble governorb) remove fuel injection pumps 1. Remove cover (1) from the fuel injection pump housing. 2. Remove rack (2) from the fuel injection pump housing. 3. Remove the lifters (3) from the fuel injection pump housing. 4. Put the fuel injection pump housing on end on blocks and use tool (A) to remove snap ring (4) from the camshaft. 5. Use a soft hammer to push the camshaft toward the governor end of the fuel injection pump housing to loosen washer (5) on the camshaft. Remove washer (5). 6. Remove camshaft (6) from the fuel injection pump housing. 7. Remove bearings (7) from the drive end of the fuel injection pump housing. 8. Remove bearings (8) from the governor end of the fuel injection pump housing.Assemble Fuel Injection Pump Housing
Be sure all oil passages are clear and put clean oil on all parts before assembly. 1. Use tooling (A) to install bearing (2) in the governor end of the fuel injection pump housing with junction (joint) (3) toward the top of the fuel injection pump housing. Install the bearing so it is 0.25 0.20 mm (0.10 0.008 in.) below the surface of the housing.2. Use tooling (A) to install bearing (1) in the governor end of the fuel injection pump housing so it is 7.16 0.13 mm (0.282 0.005 in.) below the surface of the housing. 3. Use tooling (A) to install bearing (4) in the drive end of the fuel injection pump housing with the junction (joint) in the bearing toward the top of the fuel injection pump housing. Install the bearing so it is 1.00 0.25 mm (0.039 0.010 in.) below the surface of the housing. 4. Install plate (6) of tooling (C) on the drive end of the fuel injection pump housing to install the bearing for the rack. Use clean grease to hold the new rack bearing on driver (5) of tooling (C). Install the driver and bearing in plate (6) with the groove in the driver in alignment with the pin in the plate and use a hammer to push the bearing into position. The bearing will be installed to the correct depth when the shoulder of the driver is against plate (6).5. Remove tooling (C) from the fuel injection pump housing. The rack bearing must be installed so it is 0.25 0.25 mm (0.010 0.010 in.) below the surface of the housing. 6. Install camshaft (7) in the fuel injection pump housing.7. Put the fuel injection pump housing on end and put a block under the camshaft. 8. Put washer (9) over the end of the camshaft and use tooling (A) and a spacer (8) that has an inside diameter of 38.1 mm (1.5 in.) and a length of 31.75 mm (1.25 in.) to push the washer against its seat on the camshaft. Camshaft must have 0.285 0.235 mm (0.0112 0.0093 in.) end play when washer is pushed against

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