09600-04160 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
EXPO/SPACE WAGON 4D65T
Engine
4D65T
Serial start-end
8708--8809
Info
Injector Nozzle
093500-3280
Manufacture:
MD127631 MITSUBISHI
Dim 1
3.2-3.4
Dim 2
5.8-6.0
Dim 3
1.1-1.3
Dim 4
Dim 5
Dim 6
Information
Injector nozzle: 0935003280

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
VE4,M-M
01.002
RING SUB-ASSY, ROL
01.003
COVER SUB-ASSY, TI
01.004
GOVERNOR ASSY, TOR
01.005
SHIM, PLUNGER ADJU
DUMMY
01.005
SHIM, PLUNGER ADJU
T1.9(*1)
01.006
COMPENSATOR SUB-AS

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09600-04160
PUMP ASSY, INJECTI
VE4,M-M
MD127631 MITSUBISHI
001
[01]
HOUSING SUB-ASSY,
002
[01]
HEAD SUB-ASSY, DIS
003
[01]
COMPENSATOR SUB-AS
003-001
[01]
COVER SUB-ASSY, GO
003-002
[01]
COVER SUB-ASSY, GO
003-003
[01]
STOPPER, TIMER SLI
ME736268 MITSUBISHI
003-004
[01]
R0D, PUSH
003-005
[01]
BUSHING, GUIDE
ME736270 MITSUBISHI
003-006
[01]
DIAPHRAGM
ME736271 MITSUBISHI
003-007
[01]
SHEET, PLUNGER SPR
ME736272 MITSUBISHI
003-008
[01]
BUSHING, GUIDE
ME736273 MITSUBISHI
003-009
[01]
NUT, HEXAGON
M18
ME736274 MITSUBISHI
003-010
[01]
CLIP, TIMER
ME736275 MITSUBISHI
003-011
[01]
PIN, LEVER CONECTI
ME736276 MITSUBISHI
003-012
[01]
BUSHING, GUIDE
ME736277 MITSUBISHI
003-013
[01]
NUT, GOVERNOR SHAF
-9308
ME736278 MITSUBISHI
003-013
[01]
NUT, GOVERNOR SHAF
9308-
ME736278 MITSUBISHI
003-014
[01]
WASHER, COPPER PLA
T1
ME736279 MITSUBISHI
003-015
[01]
O-RING
ME736280 MITSUBISHI
003-016
[01]
PIN, LEVER SUPPORT
ME736281 MITSUBISHI
003-017
[01]
LEVER SUB-ASSY, CO
ME736482 MITSUBISHI
003-018
[02]
WASHER, DRAIN SCRE
ME702175 MITSUBISHI
003-019
[04]
BOLT, W/WASHER
ME736842 MITSUBISHI
003-020
[02]
BOLT, GOVERNOR LIN
ME736284 MITSUBISHI
003-021
[01]
O-RING
ME736285 MITSUBISHI
003-022
[01]
NUT, HEXAGON
M10
ME736286 MITSUBISHI
003-023
[01]
WASHER, PLATE
T1
ME736287 MITSUBISHI
003-024
[01]
NUT, HEXAGON
M6,L3.6
ME702591 MITSUBISHI
003-025
[01]
SCREW SUB-ASSY, OV
003-026
[01]
WASHER, AIR BLEEDE
ME702102 MITSUBISHI
003-027
[01]
PLUG, SCREW
ME703104 MITSUBISHI
003-028
[1C]
SPRING, BOOST COMP
K1.6
003-028
[1C]
SPRING, BOOST COMP
K2.0
003-028
[1C]
SPRING, BOOST COMP
K1.8
003-029
[1C]
SHIM, BOOST COMPEN
T1.9
ME736305 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T2.1
ME736306 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T2.3
ME736307 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T2.5
ME736292 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T2.7
ME736293 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T2.9
ME736294 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T3.1
ME736295 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T3.3
ME736296 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T1.1
ME736297 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T1.3
ME736298 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T1.5
ME736299 MITSUBISHI
003-029
[1C]
SHIM, BOOST COMPEN
T1.7
ME736300 MITSUBISHI
003-029
[C]
SHIM, BOOST COMPEN
T0.3 9106-
ME736301 MITSUBISHI
003-029
[C]
SHIM, BOOST COMPEN
T0.5 9106-
ME736302 MITSUBISHI
003-029
[C]
SHIM, BOOST COMPEN
T0.7 9106-
ME736303 MITSUBISHI
003-029
[C]
SHIM, BOOST COMPEN
T0.9 9106-
ME736304 MITSUBISHI
003-030
[01]
WASHER, THRUST
ME736308 MITSUBISHI
004
[01]
SHAFT, DRIVE
ME736309 MITSUBISHI
005
[01]
RING SUB-ASSY, ROL
ME736310 MITSUBISHI
006
[01]
PUMP SUB-ASSY, FUE
ME736311 MITSUBISHI
007
[01]
GOVERNOR ASSY, TOR
008
[01]
SHAFT SUB-ASSY, SP
009
[01]
SOLENOID ASSY, FUE
MD604715 MITSUBISHI
009-001
[01]
O-RING
010
[01]
HOLDER SUB-ASSY, F
ME736316 MITSUBISHI
011
[04]
FLYWEIGHT, DISTRIB
ME736317 MITSUBISHI
012
[01]
SLEEVE, GOVERNOR
013
[01]
WASHER, FLYWEIGHT
-9106
013
[01]
WASHER, FLYWEIGHT
9106-
ME736319 MITSUBISHI
015
[01]
WASHER, FLYWEIGHT
ME736320 MITSUBISHI
016
[01]
NUT, GOVERNOR SHAF
M10,L SCREW
ME736321 MITSUBISHI
017
[01]
SHAFT SUB-ASSY, GO
ME736468 MITSUBISHI
018
[01]
O-RING
ME736323 MITSUBISHI
019
[04]
BOLT, W/WASHER
M6,L16
ME702916 MITSUBISHI
020
[01]
RING, GOVERNOR SLE
ME736325 MITSUBISHI
021
[04]
VALVE SUB-ASSY, SN
-9004
021
[04]
VALVE SUB-ASSY, SN
9005-
ME736326 MITSUBISHI
022
[04]
VALVE SUB-ASSY, DI
-9004
022
[04]
VALVE SUB-ASSY, DI
9005-
ME736327 MITSUBISHI
023
[04]
SPRING, DELIVERY V
ME736328 MITSUBISHI
024
[04]
GASKET, DELIVERY V
-9004
024
[04]
GASKET, DELIVERY V
9005-
ME736329 MITSUBISHI
026
[01]
CAMPLATE SUB-ASSY,
027
[01]
NUT, HEXAGON, W/ H
M8
028
[01]
PLATE, PLUNGER, LW
ME736331 MITSUBISHI
029
[01]
PLATE, PLUNGER, UP
ME736332 MITSUBISHI
030
[01]
SPRING, COUPLING
ME736333 MITSUBISHI
031
[01]
COUPLING
ME736334 MITSUBISHI
032
[01]
GEAR, GOVERNOR DRI
ME736335 MITSUBISHI
033
[02]
JOINT, RUBBER
ME736336 MITSUBISHI
034
[01]
WASHER, DRIVE SHAF
ME736337 MITSUBISHI
035
[01]
COVER, FEED PUMP
-8906
035
[01]
COVER, FEED PUMP
8906-
ME736338 MITSUBISHI
036
[01]
KEY, WOODRUFF
ME736339 MITSUBISHI
037
[01]
KEY, WOODRUFF
040
[01]
SEAL, 0IL
ME736342 MITSUBISHI
041
[01]
PISTON, TIMER
042
[01]
SUB-PISTON, TIMER
ME736344 MITSUBISHI
043
[01]
PIN, TIMER SLIDE
ME736345 MITSUBISHI
044
[01]
STOPPER, TIMER SLI
-9510
ME736346 MITSUBISHI
044
[01]
STOPPER, TIMER SLI
9510-
ME736849 MITSUBISHI
045
[01]
CLIP, TIMER
-9510
ME736347 MITSUBISHI
045
[01]
CLIP, TIMER
9510-
ME736850 MITSUBISHI
046
[01]
COVER, TIMER
047
[01]
COVER, TIMER
-9112
047
[01]
COVER, TIMER
9112-
ME736353 MITSUBISHI
048
[1C]
SPRING, TIMER, OUT
K2.7
048
[1C]
SPRING, TIMER, OUT
K3.3
048
[1C]
SPRING, TIMER, OUT
K3.0
050
[03]
O-RING
ID26.3 -9310
050
[03]
O-RING
ID26.3 9311--9508
ME736359 MITSUBISHI
050
[03]
O-RING
ID27.5 9509-
051
[01]
PLUG, DISTRIBUTIVE
ME736360 MITSUBISHI
052
[01]
BOLT, DISTRIBUTIVE
ME736361 MITSUBISHI
053
[03]
GASKET, DELIVERY V
ID8.2,T1
ME736362 MITSUBISHI
054
[01]
O-RING
ID30
ME736363 MITSUBISHI
055
[01]
SHEET, PLUNGER SPR
ME736364 MITSUBISHI
056
[02]
GUIDE SUB-ASSY, PL
ME736365 MITSUBISHI
057
[02]
SPRING, PLUNGER
058
[02]
SHEET, PLUNGER SPR
ME736367 MITSUBISHI
060
[01]
O-RING
ID60
ME736368 MITSUBISHI
062
[02]
SPRING, LEVER SUPP
K1.03
ME736369 MITSUBISHI
063
[01]
SCREW, SMOKE SET
064
[02]
NUT, HEXAGON
M6,L5
ME702588 MITSUBISHI
065
[01]
WASHER, PLATE
T1
066
[01]
O-RING
067
[04]
BOLT, SOCKET
068
[01]
SPRING, GOVERNOR I
069
[01]
SHEET, GOVERNOR SP
070
[01]
SCREW SUB-ASSY, OV
071
[05]
WASHER, AIR BLEEDE
ME702102 MITSUBISHI
072
[01]
SPRING, RETURN
073
[02]
SCREW, COUNTERSUNK
M4,L28
074
[01]
WASHER, SNAP
075
[01]
O-RING
-9111
075
[01]
O-RING
9111-
077
[01]
WASHER, SPRING
FOR M6
ME702596 MITSUBISHI
080
[1C]
LEVER SUB-ASSY, AD
MARK 114
080
[1C]
LEVER SUB-ASSY, AD
MARK 115
081
[01]
GASKET, GOVERNOR C
-9112
081
[01]
GASKET, GOVERNOR C
9112-
082
[01]
VALVE SUB-ASSY, RE
082-001
[01]
O-RING
082-002
[01]
O-RING
084
[01]
NUT, LOCK
ME702196 MITSUBISHI
085
[01]
SCREW, HOLLOW
086
[02]
BOLT, GOVERNOR LIN
087
[01]
NUT, CAP
088
[04]
BOLT, SOCKET
091
[01]
WASHER, GOVERNOR T
092
[2C]
SHIM, PLUNGER SPRI
T0.5
092
[2C]
SHIM, PLUNGER SPRI
T0.8
092
[2C]
SHIM, PLUNGER SPRI
T1.0
092
[2C]
SHIM, PLUNGER SPRI
T1.2
092
[2C]
SHIM, PLUNGER SPRI
T1.5
092
[2C]
SHIM, PLUNGER SPRI
T1.8
092
[2C]
SHIM, PLUNGER SPRI
T2.0
092
[2C]
SHIM, PLUNGER SPRI
T0.9
092
[2C]
SHIM, PLUNGER SPRI
T1.1
092
[2C]
SHIM, PLUNGER SPRI
T1.3
092
[2C]
SHIM, PLUNGER SPRI
T1.4
093
[1C]
WASHER, GOVERNOR G
T1.05
093
[1C]
WASHER, GOVERNOR G
T1.25
093
[1C]
WASHER, GOVERNOR G
T1.45
093
[1C]
WASHER, GOVERNOR G
T1.65
093
[1C]
WASHER, GOVERNOR G
T1.85
093
[1C]
WASHER, GOVERNOR G
T1.55
093
[1C]
WASHER, GOVERNOR G
T1.75
093
[1C]
WASHER, GOVERNOR G
T2.05
094
[1C]
PLUG, GOVERNOR SLE
T3.8
094
[1C]
PLUG, GOVERNOR SLE
T3.9
094
[1C]
PLUG, GOVERNOR SLE
T4.0
094
[1C]
PLUG, GOVERNOR SLE
T4.1
094
[1C]
PLUG, GOVERNOR SLE
T4.2
094
[1C]
PLUG, GOVERNOR SLE
T4.3
094
[1C]
PLUG, GOVERNOR SLE
T4.4
094
[1C]
PLUG, GOVERNOR SLE
T2.2
094
[1C]
PLUG, GOVERNOR SLE
T2.3
094
[1C]
PLUG, GOVERNOR SLE
T2.5
094
[1C]
PLUG, GOVERNOR SLE
T2.7
095
[C]
WASHER, TIMER SENS
T0.1
095
[C]
WASHER, TIMER SENS
T0.2
095
[C]
WASHER, TIMER SENS
T0.5
095
[C]
WASHER, TIMER SENS
T0.6
095
[C]
WASHER, TIMER SENS
T0.7
095
[C]
WASHER, TIMER SENS
T0.8
095
[C]
WASHER, TIMER SENS
T0.9
097
[1C]
SHIM, PLUNGER ADJU
T1.9
097
[1C]
SHIM, PLUNGER ADJU
T2.0
097
[1C]
SHIM, PLUNGER ADJU
T2.1
097
[1C]
SHIM, PLUNGER ADJU
T2.2
097
[1C]
SHIM, PLUNGER ADJU
T2.3
097
[1C]
SHIM, PLUNGER ADJU
T2.4
097
[1C]
SHIM, PLUNGER ADJU
T2.5
097
[1C]
SHIM, PLUNGER ADJU
T2.6
097
[1C]
SHIM, PLUNGER ADJU
T2.7
097
[1C]
SHIM, PLUNGER ADJU
T2.8
097
[1C]
SHIM, PLUNGER ADJU
T2.9
105
[02]
BOLT, HEXAGON, W/
M6,L62
108
[01]
WIRE SUB-ASSY
109
[01]
COVER SUB-ASSY, TI
110
[01]
BRACKET, IDLE UP
111
[01]
BOLT, SOCKET
M6,L14
ME736283 MITSUBISHI
112
[01]
BOLT, W/WASHER
M8,L14
ME702925 MITSUBISHI
114
[02]
BOLT, SOCKET
ME736443 MITSUBISHI
116
[01]
BOLT, W/WASHER
M6,L45
ME702854 MITSUBISHI
117
[01]
PICKUP ASSY, TACHO
118
[02]
BOLT, W/WASHER
M6,L14
MF240023 MITSUBISHI
119
[01]
O-RING
ME736444 MITSUBISHI
121
[01]
BRACKET, IDLE UP
ME736843 MITSUBISHI
123
[01]
NIPPLE, SWIVEL
124
[01]
NIPPLE, SWIVEL
125
[01]
ACTUATOR SET, IDLE
126
[01]
JET
127
[01]
FILTER ASSY
128
[01]
HOSE, VACUUM
*,L70
133
[01]
LEVER, ADJUSTING
134
[01]
BOLT, W/WASHER
M5,L12
MF240002 MITSUBISHI
135
[02]
BOLT, HEXAGON
M10,L16
136
[02]
WASHER, SPRING
FOR M10
MC327716 MITSUBISHI
137
[01]
CLIP, CONNECTOR SU
138
[01]
CLIP, CONNECTOR SU
139
[01]
SENSOR, ROTARY POS
RPS -9401
139
[01]
SENSOR, ROTARY POS
RPS 9402-
140
[01]
BRACKET SUB-ASSY,
-9005
140
[01]
BRACKET SUB-ASSY,
9005-
144
[02]
SCREW, W/WASHER
M4,L12
MF350745 MITSUBISHI
145
[01]
CAP RUBBER
147
[01]
E-RING
D2
ME736460 MITSUBISHI
148
[01]
BEARING, BALL
OD8

Include in ##:

09600-04160 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09600-04160 
MD127631 
PUMP ASSY, INJECTI
0960004160 
MD127631 
MITSUBISHI
PUMP ASSY, INJECTI

Test Calibration Data:

0960004160 MD127631




Information:


Table 1
Diagnostic Trouble Codes
J1939 Code and Description CDL Code and Description
4334–20
Aftertreatment #1 DEF #1 Pressure (absolute) : Data Drifted High 3090–20
Aftertreatment #1 DEF Pressure Sensor : Data Drifted High
4334-21
Aftertreatment #1 DEF #1 Pressure (absolute) : Data Drifted Low 3090-21
Aftertreatment #1 DEF Pressure Sensor : Data Drifted Low
3361-5
Aftertreatment #1 DEF Dosing Unit : Current Below Normal 3821-5
Aftertreatment #1 Diesel Exhaust Fluid Dosing Valve Actuator : Current Below Normal
3361-6
Aftertreatment #1 DEF Dosing Unit : Current Above Normal 3821-6
Aftertreatment #1 Diesel Exhaust Fluid Dosing Valve Actuator : Current Above Normal
3516-12
Aftertreatment #1 DEF Concentration : Failure 3100-12
Aftertreatment #1 DEF Tank Fluid Quality Sensor : Failure
Table 2
Event Codes
J1939 Code and Description CDL Code and Description
5392-31
Aftertreatment Diesel Exhaust Fluid Dosing Unit Loss of Prime E1370 (2)
Aftertreatment #1 DEF Dosing Unit Loss of Prime
4334-18
Aftertreatment #1 DEF #1 Pressure (absolute) : Low - moderate severity (2) E931 (2)
Low Aftertreatment #1 DEF Pressure
4334-16
Aftertreatment #1 DEF #1 Pressure (absolute) : High - moderate severity (2) E930 (2)
High Aftertreatment #1 DEF Pressure
3516-16
Aftertreatment #1 DEF Concentration : High - moderate severity (2) E1365 (2)
High Aftertreatment #1 DEF Concentration
3516-18
Aftertreatment #1 DEF Concentration : Low - moderate severity (2) E1364 (2)
Low Aftertreatment #1 DEF Concentration
5246-15
Aftertreatment SCR Operator Inducement Severity : High - least severe (1) E1389 (1)
Aftertreatment #1 SCR Operator Inducement
5246-16
Aftertreatment SCR Operator Inducement Severity : High - moderate severity (2) E1389 (2)
Aftertreatment #1 SCR Operator Inducement
5246-0
Aftertreatment SCR Operator Inducement Severity : High - most severe (3) E1389 (3)
Aftertreatment #1 SCR Operator Inducement Ensure that DEF fluid conforms to specification ISO 22241 requirements and fluid handling, filling, and storage procedures are strictly followed.All transfer equipment and storage containers should be used exclusively for DEF and should not be reused for other fluids. For example coolants, fuels, oils, and windshield washer fluid.If contamination of the DEF system is suspected, refer to Troubleshooting, DEF Concentration is Incorrect. Ensure that the correct troubleshooting steps are followed. To test for contamination of the DEF tank, refer to Systems Operation Testing and Adjusting, Diesel Exhaust Fluid Quality - Test.If the DEF is contaminated, Caterpillar recommends that the DEF tank is flushed. Refer to Systems Operation Testing and Adjusting, Diesel Exhaust Fluid Tank - Flush for the correct procedure.

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