09600-04010 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
TOWNACE/LITEACE 2C
Engine
2C
Serial start-end
8708--8808
Info
Injector Nozzle
093500-3650
Manufacture:
22100-6A490 TOYOTA
Dim 1
3.2-3.4
Dim 2
5.8-6.0
Dim 3
0.61-0.81
Dim 4
Dim 5
Dim 6
Information
Injector nozzle: 0935003650

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
01.002
RING SUB-ASSY, ROL
01.003
COVER SUB-ASSY, TI
ACSD
01.004
GOVERNOR ASSY, TOR
01.005
SHIM, PLUNGER ADJU
DUMMY
01.005
SHIM, PLUNGER ADJU
T1.9(*1)

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09600-04010
PUMP ASSY, INJECTI
22100-6A490 TOYOTA
001
[01]
HOUSING SUB-ASSY,
22101-64270 TOYOTA
002
[01]
HEAD SUB-ASSY, DIS
-8908
22140-64400 TOYOTA
002
[01]
HEAD SUB-ASSY, DIS
8908-
22140-55130 TOYOTA
003
[01]
COVER SUB-ASSY, GO
22703-54132 TOYOTA
004
[01]
SHAFT, DRIVE
22170-54180 TOYOTA
005
[01]
RING SUB-ASSY, ROL
22108-54180 TOYOTA
006
[01]
PUMP SUB-ASSY, FUE
22505-54010 TOYOTA
007
[01]
GOVERNOR ASSY, TOR
22350-64020 TOYOTA
008
[01]
SHAFT SUB-ASSY, GO
22740-64820 TOYOTA
009
[01]
SOLENOID ASSY, FUE
12V ** -8908
22390-54110 TOYOTA
009
[01]
SOLENOID ASSY, FUE
8908-
22390-6A510 TOYOTA
009-001
[01]
O-RING
-8908
22193-64010 TOYOTA
009-001
[01]
O-RING
8908-
010
[01]
HOLDER SUB-ASSY, F
22741-54020 TOYOTA
011
[04]
FLYWEIGHT, DISTRIB
22745-54010 TOYOTA
012
[01]
SLEEVE, GOVERNOR
-8712
22316-54351 TOYOTA
012
[1C]
SLEEVE, GOVERNOR
D0.8 8712-
22316-54290 TOYOTA
012
[1C]
SLEEVE, GOVERNOR
D0.85 8712-
013
[01]
WASHER, FLYWEIGHT
SQUARE TYPE -9106
22753-54290 TOYOTA
013
[01]
WASHER, FLYWEIGHT
ROUND TYPE 9106-
22753-54020 TOYOTA
015
[01]
WASHER, FLYWEIGHT
T1.30
22753-54010 TOYOTA
016
[01]
NUT, GOVERNOR SHAF
M10,L SCREW
22722-54470 TOYOTA
017
[01]
SHAFT SUB-ASSY, GO
22380-54020 TOYOTA
018
[01]
O-RING
ID 8
90099-14049 TOYOTA
019
[06]
BOLT, W/WASHER
M6,L16 -8807
93381-16016 TOYOTA
019
[06]
BOLT, SOCKET
M6,L16 8807-
22395-56351 TOYOTA
020
[01]
RING, GOVERNOR SLE
22147-54290 TOYOTA
021
[04]
VALVE SUB-ASSY, SN
-9004
22190-64740 TOYOTA
021
[04]
VALVE SUB-ASSY, SN
9005-
22190-6A290 TOYOTA
022
[04]
VALVE SUB-ASSY, DI
-9004
22104-64010 TOYOTA
022
[04]
VALVE SUB-ASSY, DI
9005-
22104-6A290 TOYOTA
023
[04]
SPRING, DELIVERY V
22148-54010 TOYOTA
024
[04]
GASKET, DELIVERY V
-9004
22149-54010 TOYOTA
024
[04]
GASKET, DELIVERY V
9005-
22149-56351 TOYOTA
026
[01]
CAMPLATE SUB-ASSY,
22130-64010 TOYOTA
027
[01]
NUT, HEXAGON, W/ H
M8 -9402
90099-05140 TOYOTA
028
[01]
PLATE, PLUNGER, LW
22163-54010 TOYOTA
029
[01]
PLATE, PLUNGER, UP
22162-54010 TOYOTA
030
[01]
SPRING, COUPLING
22659-64150 TOYOTA
031
[01]
COUPLING
22632-54010 TOYOTA
032
[01]
GEAR, GOVERNOR DRI
22341-54010 TOYOTA
033
[02]
JOINT, RUBBER
22169-54180 TOYOTA
034
[01]
WASHER, DRIVE SHAF
22161-54010 TOYOTA
035
[01]
COVER, FEED PUMP
22511-54020 TOYOTA
036
[01]
KEY, WOODRUFF
90099-13017 TOYOTA
037
[01]
KEY, WOODRUFF
90099-13018 TOYOTA
038
[01]
NUT
M14
90099-05166 TOYOTA
040
[01]
SEAL, 0IL
22544-64740 TOYOTA
041
[01]
PISTON, TIMER
22654-64850 TOYOTA
042
[01]
SUB-PISTON, TIMER
22657-54010 TOYOTA
043
[01]
PIN, TIMER SLIDE
22655-54010 TOYOTA
044
[01]
STOPPER, TIMER SLI
-9510
22658-54010 TOYOTA
044
[01]
STOPPER, TIMER SLI
9510-
22658-17840 TOYOTA
045
[01]
CLIP, TIMER
-9510
22656-54010 TOYOTA
045
[01]
CLIP, TIMER
9510-
22656-17840 TOYOTA
046
[01]
COVER SUB-ASSY, TI
TIMER COVER
22790-6A220 TOYOTA
046-001
[01]
STOPPER, TIMER SLI
22658-54450 TOYOTA
046-002
[01]
COVER, TIMER
22612-54450 TOYOTA
046-003
[01]
O-RING
ID14.8
22193-64750 TOYOTA
046-004
[01]
NUT, HEXAGON
90099-05225 TOYOTA
047
[01]
COVER, TIMER
-9112
22612-54010 TOYOTA
047
[01]
COVER, TIMER
9112-
22612-56350 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K3.3
22615-64010 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K3.0
22615-54180 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K3.6
22615-54413 TOYOTA
050
[03]
O-RING
ID26.3 -9310
90099-14051 TOYOTA
050
[03]
O-RING
ID26.3 9311--9508
90099-14105 TOYOTA
050
[03]
O-RING
ID27.5 9509-
22193-17840 TOYOTA
051
[01]
PLUG, DISTRIBUTIVE
22176-54020 TOYOTA
052
[01]
BOLT, DISTRIBUTIVE
22128-54010 TOYOTA
053
[03]
GASKET, DELIVERY V
ID8.2,T1
22149-56200 TOYOTA
054
[01]
O-RING
ID30
90099-14052 TOYOTA
055
[01]
SHEET, PLUNGER SPR
22145-54010 TOYOTA
056
[02]
GUIDE SUB-ASSY, PL
22192-54010 TOYOTA
057
[02]
SPRING, PLUNGER
22144-54180 TOYOTA
058
[02]
SHEET, PLUNGER SPR
22143-54010 TOYOTA
060
[01]
O-RING
ID60
90099-14053 TOYOTA
062
[02]
SPRING, LEVER SUPP
K1.03
22314-54010 TOYOTA
063
[01]
SMOKE SET SUB-ASSY
063-001
[01]
O-RING
9607-
22193-54771 TOYOTA
064
[02]
NUT, HEXAGON
M6,L5 -9402
90092-10101 TOYOTA
064
[02]
NUT, HEXAGON
M6,L5 9402-
90092-10608 TOYOTA
065
[01]
WASHER, PLATE
T1 -9402
90093-00802 TOYOTA
066
[01]
O-RING
ID 5 -9402
90099-14047 TOYOTA
067
[04]
BOLT, SOCKET
M6,L35
22395-54010 TOYOTA
068
[01]
SPRING, GOVERNOR I
22317-64010 TOYOTA
069
[01]
SHEET, GOVERNOR SP
22369-54010 TOYOTA
070
[01]
SCREW SUB-ASSY, OV
22160-64010 TOYOTA
071
[05]
WASHER, AIR BLEEDE
T1.6
22119-77020 TOYOTA
072
[01]
SPRING, RETURN
22322-6A490 TOYOTA
073
[02]
SCREW, COUNTERSUNK
M4,L28
90099-00723 TOYOTA
074
[01]
SPRING, SPEED CONT
22726-6A060 TOYOTA
075
[01]
O-RING
ID 6.5 -9111
90099-14048 TOYOTA
075
[01]
O-RING
ID 6.5 9111-
22193-54770 TOYOTA
077
[01]
WASHER, SPRING
M6
94511-00600 TOYOTA
079
[01]
SPRING, RETURN
22322-6A221 TOYOTA
080
[1C]
LEVER SUB-ASSY, AD
ANGLE 8
22701-6A440 TOYOTA
080
[1C]
LEVER SUB-ASSY, AD
ANGLE 15.5
22701-6A441 TOYOTA
081
[01]
GASKET, GOVERNOR C
DISCONTINUED -9112
22774-54010 TOYOTA
081
[01]
GASKET, GOVERNOR C
ADDITION 9112-
22774-54270 TOYOTA
082
[01]
VALVE SUB-ASSY, RE
K1.53
22180-54010 TOYOTA
082-001
[01]
O-RING
ID10
22193-54561 TOYOTA
082-002
[01]
O-RING
ID 7.5
90099-14080 TOYOTA
084
[01]
NUT, LOCK
22775-77121 TOYOTA
085
[01]
SCREW, HOLLOW
M12,L43.5
90099-18022 TOYOTA
086
[02]
BOLT, GOVERNOR LIN
22739-54020 TOYOTA
087
[01]
NUT, CAP
M12
90099-05161 TOYOTA
088
[04]
BOLT, SOCKET
M6,L45
22395-58200 TOYOTA
091
[01]
WASHER, GOVERNOR T
T0.5
22378-64010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.5
22182-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.8
22183-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.0
22184-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.2
22185-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.5
22186-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.8
22187-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T2.0
22188-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.9
22182-17010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.1
22182-17011 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.3
22182-17012 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.4
22182-17013 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.05
22713-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.25
22714-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.45
22715-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.65
22716-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.85
22717-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.55
093
[1C]
WASHER, GOVERNOR G
T1.75
093
[1C]
WASHER, GOVERNOR G
T2.05
093
[1C]
WASHER, GOVERNOR G
T1.3
093
[1C]
WASHER, GOVERNOR G
T1.4
093
[1C]
WASHER, GOVERNOR G
T1.5
093
[1C]
WASHER, GOVERNOR G
T1.6
094
[1C]
PLUG, GOVERNOR SLE
L3.0
22787-64641 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.1
22787-64642 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.2
22787-64643 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.3
22787-54026 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.4
22787-54027 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.5
22787-54028 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.6
22787-54029 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.7
22787-54030 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.8
22787-54031 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.9
22787-54032 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L4.0
22787-54033 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L4.1
22787-64640 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L4.2
22787-64680 TOYOTA
095
[01]
WASHER, TIMER SENS
T0.5
22625-54272 TOYOTA
096
[01]
COLLAR, SMOKE SET
ID7.9,L8
097
[1C]
SHIM, PLUNGER ADJU
T1.9
22179-54010 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.0
22179-54011 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.1
22179-54012 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.2
22179-54013 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.3
22179-54014 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.4
22179-54015 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.5
22179-54016 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.6
22179-54017 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.7
22179-54018 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.8
22179-54019 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.9
22179-54020 TOYOTA
105
[01]
BOLT, HEXAGON, W/
M6,L40
90099-04946 TOYOTA
106
[01]
BOLT, HEXAGON, W/
M6,L32
90099-04576 TOYOTA
108
[01]
WIRE SUB-ASSY
22751-54311 TOYOTA
109
[01]
COVER SUB-ASSY, TI
22790-6A060 TOYOTA
110
[01]
BRACKET, IDLE UP
22178-64010 TOYOTA
111
[01]
BOLT, W/WASHER
M6,L45 -8807
90099-04959 TOYOTA
111
[01]
BOLT, SOCKET
M6,L45 8807-
22395-58200 TOYOTA
112
[02]
BOLT, W/WASHER
M8,L20 -8807
91611-60820 TOYOTA
112
[02]
BOLT, SOCKET
M8,L16 8807-
22395-56350 TOYOTA
113
[01]
IDLE UP SUB-ASSY
-8712
22305-6A041 TOYOTA
113
[01]
IDLE UP SUB-ASSY
8712-
22305-6A490 TOYOTA
114
[02]
BOLT, W/WASHER
M6,L12 -8807
93381-16012 TOYOTA
114
[02]
BOLT, SOCKET
M6,L14 8807-
22395-54263 TOYOTA
115
[01]
CLIP, CONNECTOR SU
-9102
22172-6A061 TOYOTA
115
[01]
CLIP, CONNECTOR SU
9102-
22172-6A640 TOYOTA
116
[01]
NIPPLE SUB-ASSY, S
22548-6A040 TOYOTA
118
[01]
BOLT, W/WASHER
M8,L14
91611-40814 TOYOTA
120
[01]
E-RING
D2
90096-90024 TOYOTA
121
[01]
BEARING, BALL
OD8
90099-10148 TOYOTA
131
[01]
LEVER, ADJUSTING
22708-6A440 TOYOTA
132
[01]
FILTER, SUB-ASSY
ADDITION 8908-
22602-56350 TOYOTA
133
[01]
WASHER
ADDITION 8908-
22689-56350 TOYOTA

Include in ##:

09600-04010 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09600-04010 
22100-6A49 
PUMP ASSY, INJECTI
0960004010 
22100-6A490 
TOYOTA
PUMP ASSY, INJECTI

Test Calibration Data:

0960004010 22100-6A490




Information:

Introduction
There are three approved processes for performing the required Diesel Particulate Filter (DPF) maintenance on Tier 4 Final products equipped with a DPF.Do not perform any procedure in this Special Instruction until you have read this entire Special Instruction and you understand this information. Caterpillar does not recommend any equipment or process for cleaning the DPF other than the procedures listed in this Special Instruction.Note: The approved Caterpillar DPF maintenance procedure permits any of the following actions be taken when the DPF needs to be cleaned:
Replacement of the existing DPF with a new Caterpillar DPF
Replacement of the existing DPF with a remanufactured Caterpillar DPF
Replacement of the existing DPF with a similar DPF cleaned by a Caterpillar approved cleaning device.The DPF can be cleaned a maximum of 3 times or 20,000 total DPF hours.Replacement with a New or a Remanufactured Caterpillar Diesel Particulate Filter (DPF)
Refer to Table 1 for the existing part number of the filter assembly being serviced along with the corresponding new and remanufactured service kits.
Table 1
DPF Part Number Service Kit Part Number Part Number of Included Clamp Reman Service Kit part Number
390-0659 390-0679 375-0949 N/A
390-0643 390-0645 371-1871 N/A
375-0945 375-0946 375-0949 N/A
371-1855 371-1856 371-1871 N/A
371-1896 371-1897 375-0931 N/A
390-0663 390-0665 345-1839/375-0931 N/A
390-0673 390-0675 375-0931 N/A
375-0992 375-0993 345-1839/375-0931 N/A Refer to Reman Core Acceptance Criteria, SELD0292 for further information.When replacing the existing DPF with either a new or remanufactured DPF, perform the following:
Mark the DPF as shown below in Step 4
Perform a "Manual DPF Regeneration"
Perform the "DPF Ash Service" listed belowReplacement of the existing DPF with a similar DPF cleaned by a Caterpillar approved cleaning device
Inorder tomaintain emissions documentation, it is necessary that only the same part number DPF must be reinstalled. The cleaned DPF must have a remaining service life similar to the DPF being replaced.Inspect the DPF for markings of a previous cleaning. Refer to Illustration 1 for a typical example of cleaning markings.Cleaning the DPF
Follow this cleaning procedure for removal of the ash from a DPF. Refer to the Operation and Maintenance Manual for the intervals of service hours for cleaning of the DPF.Note: Identify all engine fault codes if black soot is discovered on the outlet side of the center section on the DPF. Reference the engine Troubleshooting Manual for problem identification and the disposition of the DPF.
Refer to Special Instruction, REHS5704, "Testing the Diesel Particulate Filter (DPF) for Cracks and Leaks" to perform the crack detection test. Proceed to Step 2 if the DPF passes the crack detection test. Contact the Technical Communicator, if the DPF fails the test.
Connect to the "Engine # 1 Aftertreatment Controller" using Cat ET before the DPF is removed. Perform a "DPF Ash Service Regeneration". The service test could take up to an hour. Note: Allow the DPF to cool until the DPF can be safely removed.
Remove the DPF from the Clean Emissions Module (CEM).
Illustration 1 g03530378
Typical example of marking the DPF.
Mark the DPF after removing from the CEM. The process for marking includes a code that will identify the

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