09600-03590 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
CHARADE CL
Engine
CL
Serial start-end
8611--9710
Info
Injector Nozzle
093500-3480
Injector nozzle: 0935003480

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
01.002
RING SUB-ASSY, ROL
01.003
GOVERNOR ASSY, TOR
01.004
SHIM, PLUNGER ADJU
DUMMY
01.004
SHIM, PLUNGER ADJU
T1.9(*1)

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
PUMP ASSY, INJECTI
001
[01]
HOUSING SUB-ASSY,
002
[01]
HEAD SUB-ASSY, DIS
-8908
002
[01]
HEAD SUB-ASSY, DIS
8908-
003
[01]
COVER SUB-ASSY, GO
004
[01]
SHAFT, DRIVE
005
[01]
RING SUB-ASSY, ROL
006
[01]
PUMP SUB-ASSY, FUE
007
[01]
GOVERNOR ASSY, TOR
008
[1C]
SHAFT SUB-ASSY, GO
R11
008
[1C]
SHAFT SUB-ASSY, GO
R12 8812-
009
[01]
SOLENOID ASSY, FUE
FCV,12V -8908
009
[01]
SOLENOID ASSY, FUE
FCV,12V 8908--9702
009
[01]
SOLENOID ASSY, FUE
FCV,12V 9702-
009-001
[01]
O-RING
ID 8.5 -8908
009-001
[01]
O-RING
ID14.4 8908-
010
[01]
HOLDER SUB-ASSY, F
011
[04]
FLYWEIGHT, DISTRIB
012
[01]
SLEEVE, GOVERNOR
D0.6
013
[01]
WASHER, FLYWEIGHT
015
[01]
WASHER, FLYWEIGHT
T1.30
016
[01]
NUT, GOVERNOR SHAF
017
[01]
SHAFT SUB-ASSY, GO
018
[01]
O-RING
ID 8
019
[06]
BOLT, W/WASHER
-8807
019
[06]
BOLT, SOCKET
M6,L16 8807-
020
[01]
RING, GOVERNOR SLE
021
[03]
VALVE SUB-ASSY, SN
-9004
021
[03]
VALVE SUB-ASSY, SN
9005-
022
[03]
VALVE SUB-ASSY, DI
-8908
022
[03]
VALVE SUB-ASSY, DI
9808-
022
[03]
VALVE SUB-ASSY, DI
9005-
023
[03]
SPRING, DELIVERY V
024
[03]
GASKET, DELIVERY V
-9004
024
[03]
GASKET, DELIVERY V
9005-
026
[01]
CAMPLATE SUB-ASSY,
028
[01]
PLATE, PLUNGER, LW
029
[01]
PLATE, PLUNGER, UP
030
[01]
SPRING, COUPLING
031
[01]
COUPLING
-9707
031
[01]
COUPLING
9707-
032
[01]
GEAR, GOVERNOR DRI
033
[02]
JOINT, RUBBER
034
[01]
WASHER, DRIVE SHAF
035
[01]
COVER, FEED PUMP
036
[01]
KEY, WOODRUFF
039
[01]
SPRING, RETURN
9011-
040
[01]
SEAL, 0IL
041
[01]
PISTON, TIMER
042
[01]
SUB-PISTON, TIMER
046
[01]
COVER, TIMER
047
[01]
COVER, TIMER
-9211
047
[01]
COVER, TIMER
9211-
048
[1C]
SPRING, TIMER, OUT
K3.3
048
[1C]
SPRING, TIMER, OUT
K3.0
048
[1C]
SPRING, TIMER, OUT
K3.6
048
[1C]
SPRING, TIMER, OUT
K0.4
049
[01]
CLIP, CONNECTOR SU
050
[02]
O-RING
ID26.3 -9310
050
[02]
O-RING
ID26.3 9311--9508
050
[02]
O-RING
ID27.5 9509-
051
[01]
PLUG, DISTRIBUTIVE
052
[01]
BOLT, DISTRIBUTIVE
053
[03]
GASKET, DELIVERY V
ID8.2,T1 -9703
053
[01]
GASKET, DELIVERY V
ID8.2,T1 9704-
054
[01]
O-RING
ID30 -9607
054
[01]
O-RING
ID30 9607-
055
[01]
SHEET, PLUNGER SPR
056
[02]
GUIDE SUB-ASSY, PL
057
[02]
SPRING, PLUNGER
K10
058
[02]
SHEET, PLUNGER SPR
060
[01]
O-RING
ID60
061
[01]
WIRE SUB-ASSY
062
[02]
SPRING, LEVER SUPP
K1.03
063
[01]
SMOKE SET SUB-ASSY
063-001
[01]
O-RING
ID 5 -9607
063-001
[01]
O-RING
ID 5 9607-
064
[02]
NUT, HEXAGON
M6 -8809
064
[02]
NUT, HEXAGON
M6 8810--8911
064
[02]
NUT, HEXAGON
M6,L5 8911-
067
[04]
BOLT, SOCKET
M6,L35
068
[01]
SPRING, GOVERNOR I
069
[01]
SHEET, GOVERNOR SP
070
[01]
SCREW SUB-ASSY, OV
071
[04]
WASHER, AIR BLEEDE
072
[01]
NIPPLE SUB-ASSY, S
073
[02]
SCREW, COUNTERSUNK
M4,L28
074
[01]
SPRING, SPEED CONT
K0.5
075
[01]
O-RING
ID 6.5 -9211
075
[01]
O-RING
ID 6.5 9211-
076
[01]
NIPPLE, SWIVEL
078
[01]
GUIDE, RETURN SPRI
-9011
078
[01]
GUIDE, RETURN SPRI
9011-
079
[01]
SPRING, RETURN
-9011
079
[01]
SPRING, RETURN
9011-
080
[1C]
LEVER, ADJUSTING
MARK 112
080
[1C]
LEVER, ADJUSTING
MARK 113
081
[01]
GASKET, GOVERNOR C
-9211
081
[01]
GASKET, GOVERNOR C
9211-
082
[01]
VALVE SUB-ASSY, RE
082-001
[01]
O-RING
ID10
082-002
[01]
O-RING
ID 7.5 -9607
082-002
[01]
O-RING
ID 7.5 9607-
083
[01]
ACTUATOR SET, IDLE
084
[01]
NUT, LOCK
085
[01]
SCREW, OVERFLOW
086
[02]
BOLT, GOVERNOR LIN
088
[04]
BOLT, SOCKET
M6,L45
091
[01]
WASHER, GOVERNOR T
T0.5
092
[2C]
SHIM, PLUNGER SPRI
T0.5
092
[2C]
SHIM, PLUNGER SPRI
T0.8
092
[2C]
SHIM, PLUNGER SPRI
T1.0
092
[2C]
SHIM, PLUNGER SPRI
T1.2
092
[2C]
SHIM, PLUNGER SPRI
T1.5
092
[2C]
SHIM, PLUNGER SPRI
T1.8
092
[2C]
SHIM, PLUNGER SPRI
T2.0
092
[2C]
SHIM, PLUNGER SPRI
T0.9
092
[2C]
SHIM, PLUNGER SPRI
T1.1
092
[2C]
SHIM, PLUNGER SPRI
T1.3
092
[2C]
SHIM, PLUNGER SPRI
T1.4
092
[2C]
SHIM, PLUNGER SPRI
T1.7
092
[2C]
SHIM, PLUNGER SPRI
T1.9
092
[2C]
SHIM, PLUNGER SPRI
T2.1
093
[1C]
WASHER, GOVERNOR G
T1.3
093
[1C]
WASHER, GOVERNOR G
T1.4
093
[1C]
WASHER, GOVERNOR G
T1.5
093
[1C]
WASHER, GOVERNOR G
T1.6
093
[1C]
WASHER, GOVERNOR G
T1.05
093
[1C]
WASHER, GOVERNOR G
T1.25
093
[1C]
WASHER, GOVERNOR G
T1.45
093
[1C]
WASHER, GOVERNOR G
T1.65
093
[1C]
WASHER, GOVERNOR G
T1.85
093
[1C]
WASHER, GOVERNOR G
T1.55
093
[1C]
WASHER, GOVERNOR G
T1.75
093
[1C]
WASHER, GOVERNOR G
T2.05
094
[1C]
PLUG, GOVERNOR SLE
L3.0
094
[1C]
PLUG, GOVERNOR SLE
L3.1
094
[1C]
PLUG, GOVERNOR SLE
L3.2
094
[1C]
PLUG, GOVERNOR SLE
L3.3
094
[1C]
PLUG, GOVERNOR SLE
L3.4
094
[1C]
PLUG, GOVERNOR SLE
L3.5
094
[1C]
PLUG, GOVERNOR SLE
L3.6
094
[1C]
PLUG, GOVERNOR SLE
L3.7
094
[1C]
PLUG, GOVERNOR SLE
L3.8
094
[1C]
PLUG, GOVERNOR SLE
L3.9
094
[1C]
PLUG, GOVERNOR SLE
L4.0
094
[1C]
PLUG, GOVERNOR SLE
L4.1
094
[1C]
PLUG, GOVERNOR SLE
L4.2
095
[C]
WASHER, TIMER SENS
T0.1
095
[C]
WASHER, TIMER SENS
T0.2
095
[C]
WASHER, TIMER SENS
T0.5
095
[C]
WASHER, TIMER SENS
T0.6
095
[C]
WASHER, TIMER SENS
T0.7
095
[C]
WASHER, TIMER SENS
T0.8
095
[C]
WASHER, TIMER SENS
T0.9
095
[C]
WASHER, TIMER SENS
T1.0
096
[01]
COLLAR, SMOKE SET
ID7.9,L8
097
[1C]
SHIM, PLUNGER ADJU
T1.9
097
[1C]
SHIM, PLUNGER ADJU
T2.2
097
[1C]
SHIM, PLUNGER ADJU
T2.4
097
[1C]
SHIM, PLUNGER ADJU
T2.7
097
[1C]
SHIM, PLUNGER ADJU
T2.9
105
[01]
BOLT, HEXAGON, W/
M6,L40
106
[01]
BOLT, HEXAGON, W/
M6,L32
107
[02]
SCREW, W/WASHER
-8807
107
[02]
BOLT, SOCKET
M6,L16 8807-
108
[01]
BRACKET, IDLE UP
109
[01]
CLIP, CONNECTOR SU
112
[01]
KEY, WOODRUFF
115
[01]
SCREW, LEVER STOP
116
[01]
ACTUATOR SET, IDLE
120
[01]
BOLT, HEXAGON
-8807
120
[01]
BOLT, SOCKET
M10,L14 8807-
121
[01]
E-RING
D2
122
[01]
BEARING, BALL
OD8
124
[01]
WASHER, SPRING
-8807
124
[01]
NUT
M6 8807-
125
[01]
FILTER, SUB-ASSY
8908-
126
[01]
WASHER
8908-
200
[02]
GASKET, DELIVERY V
9704-

Cross reference number



Part num
Firm num
Firm
Name
09600-03590 
 
PUMP ASSY, INJECTI

Test Calibration Data:

0960003590 22100-87724




Information:

Introduction
This Special Instruction covers the removal procedure for DEF connectors on the models and applications listed above.Safety Section
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Personal injury or death can result from improperly checking for a leak.Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.
Illustration 1 g00104545Prevent the machine from movement. Park the machine on a level surface.Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.Removal Procedure for Single Clip Connectors
Illustration 2 g03468077
(1) Line
(2) Retaining Clip
Clean the area around the connector with compressed air. Be sure to remove any dirt or debris before continuing with this procedure.
Press down on the line (1).
Press IN on the retaining clip (2).
Gently pull straight up on the line.Note: Do not pull out the clip, damage will occur to the retaining clip.Note: Do not pull off the line without the clip being fully depressed, damage will occur to the retaining clip.Removal Procedure for Dual Clip Connectors
Illustration 3 g03468506
(1) Line
(2) Retaining Clips
Clean the area around the connector with compressed air. Be sure to remove any dirt or debris before continuing with this procedure.
Press down on the line (1).
Press IN on the retaining clips (2).
Gently pull straight up on the line.Note: Do not pull out the clip, damage will occur to the retaining clip.Note: Do not pull off the line without the clip being fully depressed, damage will occur to the retaining clip.

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