09600-03570 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
CHARADE CL
Engine
CL
Serial start-end
8701--8808
Info
Injector Nozzle
093500-3480
Injector nozzle: 0935003480

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
WITHOUT TACHO
01.002
RING SUB-ASSY, ROL
01.003
GOVERNOR ASSY, TOR
01.004
SHIM, PLUNGER ADJU
DUMMY
01.004
SHIM, PLUNGER ADJU
T1.9(*1)

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
PUMP ASSY, INJECTI
WITHOUT TACHO
001
[01]
HOUSING SUB-ASSY,
002
[01]
HEAD SUB-ASSY, DIS
-8908
002
[01]
HEAD SUB-ASSY, DIS
8908-
003
[01]
COVER SUB-ASSY, GO
004
[01]
SHAFT, DRIVE
005
[01]
RING SUB-ASSY, ROL
006
[01]
PUMP SUB-ASSY, FUE
007
[01]
GOVERNOR ASSY, TOR
008
[01]
SHAFT SUB-ASSY, GO
009
[01]
SOLENOID ASSY, FUE
** -8908
009
[01]
SOLENOID ASSY, FUE
FCV,12V 8908--9702
009
[01]
SOLENOID ASSY, FUE
FCV,12V 9702-
009-001
[01]
O-RING
ID 8.5 -8908
009-001
[01]
O-RING
ID14.4 8908-
010
[01]
HOLDER SUB-ASSY, F
011
[04]
FLYWEIGHT, DISTRIB
012
[01]
SLEEVE, GOVERNOR
D0.6
013
[01]
WASHER, FLYWEIGHT
015
[01]
WASHER, FLYWEIGHT
016
[01]
NUT, GOVERNOR SHAF
017
[01]
SHAFT SUB-ASSY, GO
018
[01]
O-RING
ID 8
019
[06]
BOLT, SOCKET
M6,L16
020
[01]
RING, GOVERNOR SLE
021
[03]
VALVE SUB-ASSY, SN
-9004
021
[03]
VALVE SUB-ASSY, SN
9005-
022
[03]
VALVE SUB-ASSY, DI
-9004
022
[03]
VALVE SUB-ASSY, DI
9005-
023
[03]
SPRING, DELIVERY V
024
[03]
GASKET, DELIVERY V
-9004
024
[03]
GASKET, DELIVERY V
9005-
026
[01]
CAMPLATE SUB-ASSY,
028
[01]
PLATE, PLUNGER, LW
029
[01]
PLATE, PLUNGER, UP
030
[01]
SPRING, COUPLING
031
[01]
COUPLING
-9707
031
[01]
COUPLING
9707-
032
[01]
GEAR, GOVERNOR DRI
033
[02]
JOINT, RUBBER
034
[01]
WASHER, DRIVE SHAF
035
[01]
COVER, FEED PUMP
036
[01]
KEY, WOODRUFF
038
[01]
SPRING, RETURN
ADDITION 9011-
040
[01]
SEAL, 0IL
041
[01]
PISTON, TIMER
042
[01]
SUB-PISTON, TIMER
046
[01]
COVER, TIMER
047
[01]
COVER, TIMER
-9112
047
[01]
COVER, TIMER
9112-
048
[1C]
SPRING, TIMER, OUT
K3.6
048
[1C]
SPRING, TIMER, OUT
K0.4
048
[1C]
SPRING, TIMER, OUT
K3.0
048
[1C]
SPRING, TIMER, OUT
K3.3
049
[01]
CLIP, CONNECTOR SU
050
[02]
O-RING
ID26.3 -9310
050
[02]
O-RING
ID26.3 9311--9508
050
[02]
O-RING
ID27.5 9509-
051
[01]
PLUG, DISTRIBUTIVE
052
[01]
BOLT, DISTRIBUTIVE
053
[03]
GASKET, DELIVERY V
ID8.2,T1 -9703
053
[01]
GASKET, DELIVERY V
ID8.2,T1 9704-
054
[01]
O-RING
ID30 -9607
054
[01]
O-RING
ID30 9607-
055
[01]
SHEET, PLUNGER SPR
056
[02]
GUIDE SUB-ASSY, PL
057
[02]
SPRING, PLUNGER
K10
058
[02]
SHEET, PLUNGER SPR
060
[01]
O-RING
ID60
061
[01]
WIRE SUB-ASSY
062
[02]
SPRING, LEVER SUPP
K1.03
063
[01]
SMOKE SET SUB-ASSY
063-001
[01]
O-RING
ID 5 -9607
063-001
[01]
O-RING
ID 5 9607-
064
[02]
NUT, HEXAGON
M6 -8809
064
[01]
NUT, HEXAGON
M6 8910--8911
064
[01]
NUT, HEXAGON
M6,L5 8911-
067
[04]
BOLT, SOCKET
M6,L35
068
[01]
SPRING, GOVERNOR I
069
[01]
SHEET, GOVERNOR SP
070
[01]
SCREW SUB-ASSY, OV
071
[04]
WASHER, AIR BLEEDE
072
[01]
NIPPLE SUB-ASSY, S
073
[02]
SCREW, COUNTERSUNK
M4,L28
074
[01]
SPRING, SPEED CONT
075
[01]
O-RING
ID 7.5 -9111
075
[01]
O-RING
9111-
076
[01]
NIPPLE, SWIVEL
078
[01]
GUIDE, RETURN SPRI
-9011
078
[01]
GUIDE, RETURN SPRI
9011-
079
[01]
SPRING, RETURN
-9011
079
[01]
SPRING, RETURN
9011-
080
[1C]
LEVER, ADJUSTING
MARK 112
080
[1C]
LEVER, ADJUSTING
MARK 113
081
[01]
GASKET, GOVERNOR C
-9112
081
[01]
GASKET, GOVERNOR C
9112-
082
[01]
VALVE SUB-ASSY, RE
082-001
[01]
O-RING
ID10
082-002
[01]
O-RING
ID 7.5 -9607
082-002
[01]
O-RING
ID 7.5 9607-
083
[01]
ACTUATOR SET, IDLE
084
[01]
NUT, LOCK
085
[01]
SCREW, OVERFLOW
086
[02]
BOLT, GOVERNOR LIN
088
[04]
BOLT, SOCKET
M6,L45
091
[01]
WASHER, GOVERNOR T
T0.5
092
[2C]
SHIM, PLUNGER SPRI
T0.5
092
[2C]
SHIM, PLUNGER SPRI
T0.8
092
[2C]
SHIM, PLUNGER SPRI
T1.0
092
[2C]
SHIM, PLUNGER SPRI
T1.2
092
[2C]
SHIM, PLUNGER SPRI
T1.5
092
[2C]
SHIM, PLUNGER SPRI
T1.8
092
[2C]
SHIM, PLUNGER SPRI
T2.0
092
[2C]
SHIM, PLUNGER SPRI
T0.9
092
[2C]
SHIM, PLUNGER SPRI
T1.1
092
[2C]
SHIM, PLUNGER SPRI
T1.3
092
[2C]
SHIM, PLUNGER SPRI
T1.4
092
[2C]
SHIM, PLUNGER SPRI
T1.7
092
[2C]
SHIM, PLUNGER SPRI
T1.9
092
[2C]
SHIM, PLUNGER SPRI
T2.1
093
[1C]
WASHER, GOVERNOR G
T1.05
093
[1C]
WASHER, GOVERNOR G
T1.25
093
[1C]
WASHER, GOVERNOR G
T1.45
093
[1C]
WASHER, GOVERNOR G
T1.65
093
[1C]
WASHER, GOVERNOR G
T1.85
093
[1C]
WASHER, GOVERNOR G
T1.55
093
[1C]
WASHER, GOVERNOR G
T1.75
093
[1C]
WASHER, GOVERNOR G
T2.05
093
[1C]
WASHER, GOVERNOR G
T1.4
093
[1C]
WASHER, GOVERNOR G
T1.5
093
[1C]
WASHER, GOVERNOR G
T1.6
093
[1C]
WASHER, GOVERNOR G
T1.3
093
[1C]
WASHER, GOVERNOR G
T1.15 9807-
093
[1C]
WASHER, GOVERNOR G
T1.2 9807-
093
[1C]
WASHER, GOVERNOR G
T1.7 9807-
093
[1C]
WASHER, GOVERNOR G
T1.8 9807-
094
[1C]
PLUG, GOVERNOR SLE
L3.0
094
[1C]
PLUG, GOVERNOR SLE
L3.1
094
[1C]
PLUG, GOVERNOR SLE
L3.2
094
[1C]
PLUG, GOVERNOR SLE
L3.3
094
[1C]
PLUG, GOVERNOR SLE
L3.4
094
[1C]
PLUG, GOVERNOR SLE
L3.5
094
[1C]
PLUG, GOVERNOR SLE
L3.6
094
[1C]
PLUG, GOVERNOR SLE
L3.7
094
[1C]
PLUG, GOVERNOR SLE
L3.8
094
[1C]
PLUG, GOVERNOR SLE
L3.9
094
[1C]
PLUG, GOVERNOR SLE
L4.0
094
[1C]
PLUG, GOVERNOR SLE
L4.1
094
[1C]
PLUG, GOVERNOR SLE
L4.2
095
[1C]
WASHER, TIMER SENS
T0.1
095
[1C]
WASHER, TIMER SENS
T0.2
095
[1C]
WASHER, TIMER SENS
T0.5
095
[1C]
WASHER, TIMER SENS
T0.6
095
[1C]
WASHER, TIMER SENS
T0.7
095
[1C]
WASHER, TIMER SENS
T0.8
095
[1C]
WASHER, TIMER SENS
T0.9
095
[1C]
WASHER, TIMER SENS
T1.0
096
[01]
COLLAR, SMOKE SET
ID7.9,L8
097
[1C]
SHIM, PLUNGER ADJU
T1.9(*1)
097
[1C]
SHIM, PLUNGER ADJU
T2.2
097
[1C]
SHIM, PLUNGER ADJU
T2.4
097
[1C]
SHIM, PLUNGER ADJU
T2.7
097
[1C]
SHIM, PLUNGER ADJU
T2.9
105
[01]
BOLT, HEXAGON, W/
M6,L40
106
[01]
BOLT, HEXAGON, W/
M6,L32
107
[02]
BOLT, SOCKET
M6,L16
108
[01]
BRACKET, IDLE UP
109
[01]
CLIP, CONNECTOR SU
112
[01]
KEY, WOODRUFF
115
[01]
SCREW, LEVER STOP
116
[01]
ACTUATOR SET, IDLE
120
[01]
BOLT, SOCKET
M10,L14
121
[01]
E-RING
D2
122
[01]
BEARING, BALL
OD8
124
[01]
NUT
M6
150
[01]
FILTER, SUB-ASSY
151
[01]
WASHER
200
[02]
GASKET, DELIVERY V
9704-

Cross reference number



Part num
Firm num
Firm
Name
09600-03570 
 
PUMP ASSY, INJECTI

Test Calibration Data:

0960003570 22100-87720




Information:


Illustration 1 g00669441
CCM to Host Equipment Direct Connection (1) CCM (2) CCM RS-232C port (3) Computer RS-232C port (4) Host equipmentMake sure that the following equipment is available:
A personal computer. Refer to "Caterpillar CCM PC For Windows: Getting Started Manual" for specifications on the PC.
The proper RS-232C cables are required for the particular installation. Refer to the Operation and Maintenance Manual, "RS-232C Cable Requirements".
The CCM PC Software for Windows. This software is available from Caterpillar.ProcedurePerform the following procedure to initialize communication with the host equipment that is connected directly to the CCM.Note: The host equipment and the CCM should be turned OFF before you change the cables to the serial ports.
The CCM should be installed with all of the wiring. Refer to Operations and Maintenance Manual, "General Wiring Diagram" and "RS-232C Cable Requirements".
Determine the parameters for communication for the installation. The default rate of communication (bits per second or bps) is 9600. The remaining default settings from the factory are no parity, 8 data bits, and 1 stop bit. These parameters will work well in most installations. Use the Operations and Maintenance Manual, "Communication Parameters - Identify" to determine the parameters of communication that are stored in the CCM.
Load the CCM PC For Windows software into the PC. Refer to the "Caterpillar CCM PC For Windows: Getting Started Manual". Start the CCM PC program and connect to the CCM.
Go to the Data Link pull-down menu. Select ECM, CCM. Go to the CCM configuration screen in the Utilities menu. Set the parameters for communication to match the values that were chosen in step 2.
Use the CCM configuration screen to set the Connection Type to Direct Connection. The CCM is now set at the determined communication configuration.Note: If the PC is required to communicate with the CCM, go to the Phone Book pull-down menu and select Add or Edit. Set the communication parameters of the PC to the values that were chosen in Step 2.Note: The electronic controller of each engine must be programmed with the correct engine number for identification on the CCM. The electronic controller is programmed to Engine Number 1 at the factory. Refer to Operation and Maintenance Manual, SEBU6874, "Engine Number - Program".Note: After the CCM has been connected to the PC, refer to the "CCM PC Software Users Manual". This manual contains instructions on monitoring and on controlling the engine remotely.Note: Two conditions must be met before the electronic engine controller will allow control by the CCM. The Engine Control Switch must be in the AUTO position, and the remote initiate contacts must be open. The engine may be monitored with the ECS in any position.Note: For an EMCP II application, the CCM cannot control the generator set if the GSC is in Service Mode. The generator set can only be monitored.

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