09600-03410 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
TOWNACE/LITEACE 2C-T
Engine
2C-T
Serial start-end
8608--8708
Info
Injector Nozzle
093500-3240
Manufacture:
22100-6A201 TOYOTA
Dim 1
3.2-3.4
Dim 2
5.8-6.0
Dim 3
0.7-0.9
Dim 4
Dim 5
Dim 6
Information
Injector nozzle: 0935003240

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
WITHOUT TACHO
01.002
RING SUB-ASSY, ROL
01.003
COVER SUB-ASSY, TI
ACSD
01.004
GOVERNOR ASSY, TOR
01.005
SHIM, PLUNGER ADJU
DUMMY
01.005
SHIM, PLUNGER ADJU
T1.9(*1)
01.006
COMPENSATOR SUB-AS

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09600-03410
PUMP ASSY, INJECTI
WITHOUT TACHO
22100-6A201 TOYOTA
001
[01]
HOUSING SUB-ASSY,
-8712
22101-64010 TOYOTA
001
[01]
HOUSING SUB-ASSY,
8712-
22101-6A440 TOYOTA
002
[01]
HEAD SUB-ASSY, DIS
22140-64400 TOYOTA
003
[01]
COMPENSATOR SUB-AS
003-001
[01]
COVER SUB-ASSY, GO
22703-64850 TOYOTA
003-002
[01]
COVER SUB-ASSY, GO
22703-55031 TOYOTA
003-003
[01]
STOPPER, TIMER SLI
22658-64518 TOYOTA
003-004
[01]
R0D, PUSH
22321-64850 TOYOTA
003-005
[01]
BUSHING, GUIDE
22348-64360 TOYOTA
003-006
[01]
DIAPHRAGM
22542-54260 TOYOTA
003-007
[01]
SHEET, PLUNGER SPR
22143-54260 TOYOTA
003-008
[01]
BUSHING, GUIDE
22348-54490 TOYOTA
003-009
[01]
NUT, HEXAGON
M18
90099-05156 TOYOTA
003-010
[01]
CLIP, TIMER
22656-54490 TOYOTA
003-011
[01]
PIN, LEVER CONECTI
22338-54120 TOYOTA
003-012
[01]
BUSHING, GUIDE
22348-54121 TOYOTA
003-013
[01]
NUT, GOVERNOR SHAF
-9308
22722-54120 TOYOTA
003-013
[01]
NUT, GOVERNOR SHAF
9308-
22722-54120 TOYOTA
003-014
[01]
WASHER, COPPER PLA
T1
90099-01473 TOYOTA
003-015
[01]
O-RING
-8704
22193-54121 TOYOTA
003-015
[01]
O-RING
8704-
22193-55031 TOYOTA
003-016
[01]
PIN, LEVER SUPPORT
22526-54120 TOYOTA
003-017
[01]
LEVER SUB-ASSY, CO
22308-54140 TOYOTA
003-018
[02]
WASHER, DRAIN SCRE
22378-76010 TOYOTA
003-019
[04]
BOLT, W/WASHER
M6,L14 -8807
90119-06114 TOYOTA
003-019
[04]
BOLT, SOCKET
M6,L14 8807-
22395-54263 TOYOTA
003-020
[02]
BOLT, GOVERNOR LIN
22739-54120 TOYOTA
003-021
[01]
O-RING
22193-54561 TOYOTA
003-022
[01]
NUT, HEXAGON
M10
90099-05181 TOYOTA
003-023
[01]
WASHER, PLATE
T1
90093-00802 TOYOTA
003-024
[01]
NUT, HEXAGON
M6,L3.6
90092-20604 TOYOTA
003-025
[01]
SCREW SUB-ASSY, OV
22160-64360 TOYOTA
003-026
[01]
WASHER, AIR BLEEDE
22119-77020 TOYOTA
003-027
[01]
PLUG, SCREW
22129-54120 TOYOTA
003-028
[1C]
SPRING, BOOST COMP
K2.1
22546-54490 TOYOTA
003-028
[1C]
SPRING, BOOST COMP
K2.3
22546-54491 TOYOTA
003-028
[1C]
SPRING, BOOST COMP
K2.5
22546-54492 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T1.9 -9103
22547-54260 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T2.1 -9103
22547-54261 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T2.3 -9103
22547-54262 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T2.5 -9103
22547-54263 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T2.7 -9103
22547-54264 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T2.9 -9103
22547-54268 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T3.1 -9103
22547-64360 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T3.3 -9103
22547-64361 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T1.1 -9103
22547-54490 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T1.3 -9103
22547-54265 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T1.5 -9103
22547-54266 TOYOTA
003-029
[1C]
SHIM, BOOST COMPEN
T1.7 -9103
22547-54267 TOYOTA
003-031
[01]
WASHER, THRUST
004
[01]
SHAFT, DRIVE
22170-54180 TOYOTA
005
[01]
RING SUB-ASSY, ROL
22108-54180 TOYOTA
006
[01]
PUMP SUB-ASSY, FUE
22505-54010 TOYOTA
007
[01]
GOVERNOR ASSY, TOR
22350-64850 TOYOTA
008
[01]
SHAFT SUB-ASSY, GO
22740-54010 TOYOTA
009
[01]
SOLENOID ASSY, FUE
12V **
22390-54110 TOYOTA
009-001
[01]
O-RING
22193-64010 TOYOTA
010
[01]
HOLDER SUB-ASSY, F
22741-54020 TOYOTA
011
[04]
FLYWEIGHT, DISTRIB
22745-54010 TOYOTA
012
[01]
SLEEVE, GOVERNOR
D0.8
22316-6A041 TOYOTA
013
[01]
WASHER, FLYWEIGHT
-9106
22753-54290 TOYOTA
013
[01]
WASHER, FLYWEIGHT
9106-
22753-54020 TOYOTA
015
[01]
WASHER, FLYWEIGHT
22753-54010 TOYOTA
016
[01]
NUT, GOVERNOR SHAF
M10,L SCREW
22722-54470 TOYOTA
017
[01]
SHAFT SUB-ASSY, GO
22380-54020 TOYOTA
018
[01]
O-RING
ID 8
90099-14049 TOYOTA
019
[06]
BOLT, W/WASHER
M6,L16 -8807
90091-20611 TOYOTA
019
[06]
BOLT, SOCKET
M6,L16 8807-
22395-56351 TOYOTA
020
[01]
RING, GOVERNOR SLE
22147-54290 TOYOTA
021
[04]
VALVE SUB-ASSY, SN
22190-64740 TOYOTA
022
[04]
VALVE SUB-ASSY, DI
22104-64010 TOYOTA
023
[04]
SPRING, DELIVERY V
22148-54010 TOYOTA
024
[04]
GASKET, DELIVERY V
22149-54010 TOYOTA
026
[01]
CAMPLATE SUB-ASSY,
22130-64010 TOYOTA
027
[01]
NUT, HEXAGON, W/ H
M8
90099-05140 TOYOTA
028
[01]
PLATE, PLUNGER, LW
22163-54010 TOYOTA
029
[01]
PLATE, PLUNGER, UP
22162-54010 TOYOTA
030
[01]
SPRING, COUPLING
22659-64150 TOYOTA
031
[01]
COUPLING
22632-54010 TOYOTA
032
[01]
GEAR, GOVERNOR DRI
22341-54010 TOYOTA
033
[02]
JOINT, RUBBER
22169-54180 TOYOTA
034
[01]
WASHER, DRIVE SHAF
22161-54010 TOYOTA
035
[01]
COVER, FEED PUMP
22511-54020 TOYOTA
036
[01]
KEY, WOODRUFF
90099-13017 TOYOTA
037
[01]
KEY, WOODRUFF
90099-13018 TOYOTA
038
[01]
NUT
M14
90099-05166 TOYOTA
040
[01]
SEAL, 0IL
22544-64740 TOYOTA
041
[01]
PISTON, TIMER
22654-64850 TOYOTA
042
[01]
SUB-PISTON, TIMER
22657-54010 TOYOTA
043
[01]
PIN, TIMER SLIDE
22655-54010 TOYOTA
044
[01]
STOPPER, TIMER SLI
22658-54010 TOYOTA
045
[01]
CLIP, TIMER
22656-54010 TOYOTA
046
[01]
COVER, TIMER
22612-54020 TOYOTA
047
[01]
COVER, TIMER
-9112
22612-54010 TOYOTA
047
[01]
COVER, TIMER
9112-
22612-56350 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K3.3
22615-64010 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K3.0
22615-54180 TOYOTA
048
[1C]
SPRING, TIMER, OUT
K3.6
22615-54413 TOYOTA
050
[03]
O-RING
90099-14051 TOYOTA
051
[01]
PLUG, DISTRIBUTIVE
22176-54020 TOYOTA
052
[01]
BOLT, DISTRIBUTIVE
22128-54010 TOYOTA
053
[03]
GASKET, DELIVERY V
ID8.2,T1
22149-56200 TOYOTA
054
[01]
O-RING
90099-14052 TOYOTA
055
[01]
SHEET, PLUNGER SPR
22145-54010 TOYOTA
056
[02]
GUIDE SUB-ASSY, PL
22192-54010 TOYOTA
057
[02]
SPRING, PLUNGER
22144-54180 TOYOTA
058
[02]
SHEET, PLUNGER SPR
22143-54010 TOYOTA
060
[01]
O-RING
ID60
90099-14053 TOYOTA
062
[02]
SPRING, LEVER SUPP
22314-54010 TOYOTA
063
[01]
SCREW, SMOKE SET
22776-54110 TOYOTA
064
[02]
NUT, HEXAGON
M6,L5
90092-10101 TOYOTA
065
[01]
WASHER, PLATE
T1
90093-00802 TOYOTA
066
[01]
O-RING
ID 5
90099-14047 TOYOTA
067
[04]
BOLT, SOCKET
M6,L35
22395-54010 TOYOTA
068
[01]
SPRING, GOVERNOR I
22317-64010 TOYOTA
069
[01]
SHEET, GOVERNOR SP
22369-54010 TOYOTA
070
[01]
SCREW SUB-ASSY, OV
22160-64010 TOYOTA
071
[05]
WASHER, AIR BLEEDE
22119-77020 TOYOTA
072
[01]
SPRING, RETURN
22322-6A220 TOYOTA
073
[02]
SCREW, COUNTERSUNK
M4,L28
90099-00723 TOYOTA
074
[01]
SPRING, SPEED CONT
K0.33
22726-54310 TOYOTA
075
[01]
O-RING
ID 6.5
90099-14048 TOYOTA
077
[01]
WASHER, SPRING
FOR M6
94511-00600 TOYOTA
078
[01]
GUIDE, RETURN SPRI
22728-6A630 TOYOTA
079
[01]
SPRING, RETURN
22322-64131 TOYOTA
080
[1C]
LEVER SUB-ASSY, AD
MARK 235
22701-6A190 TOYOTA
080
[1C]
LEVER SUB-ASSY, AD
MARK 236
22701-6A191 TOYOTA
081
[01]
GASKET, GOVERNOR C
22774-54010 TOYOTA
082
[01]
VALVE SUB-ASSY, RE
22180-54010 TOYOTA
082-001
[01]
O-RING
22193-54561 TOYOTA
082-002
[01]
O-RING
ID 7.5
90099-14080 TOYOTA
084
[01]
NUT, LOCK
22775-77121 TOYOTA
085
[01]
SCREW, HOLLOW
M12,L43.5
90099-18022 TOYOTA
086
[02]
BOLT, GOVERNOR LIN
22739-54020 TOYOTA
087
[01]
NUT, CAP
M12
90099-05161 TOYOTA
088
[04]
BOLT, SOCKET
M6,L45
22395-58200 TOYOTA
091
[01]
WASHER, GOVERNOR T
T0.5
22378-64010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.5
22182-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.8
22183-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.0
22184-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.2
22185-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.5
22186-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.8
22187-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T2.0
22188-54010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T0.9
22182-17010 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.1
22182-17011 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.3
22182-17012 TOYOTA
092
[2C]
SHIM, PLUNGER SPRI
T1.4
22182-17013 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.05
22713-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.25
22714-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.45
22715-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.65
22716-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.85
22717-54010 TOYOTA
093
[1C]
WASHER, GOVERNOR G
T1.55
093
[1C]
WASHER, GOVERNOR G
T1.75
093
[1C]
WASHER, GOVERNOR G
T2.05
093
[1C]
WASHER, GOVERNOR G
T1.3
093
[1C]
WASHER, GOVERNOR G
T1.4
093
[1C]
WASHER, GOVERNOR G
T1.5
093
[1C]
WASHER, GOVERNOR G
T1.6
094
[1C]
PLUG, GOVERNOR SLE
L3.0
22787-64641 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.1
22787-64642 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.2
22787-64643 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.3
22787-54026 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.4
22787-54027 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.5
22787-54028 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.6
22787-54029 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.7
22787-54030 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.8
22787-54031 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L3.9
22787-54032 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L4.0
22787-54033 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L4.1
22787-64640 TOYOTA
094
[1C]
PLUG, GOVERNOR SLE
L4.2
22787-64680 TOYOTA
095
[2C]
WASHER, TIMER SENS
T0.1
22625-54270 TOYOTA
095
[2C]
WASHER, TIMER SENS
T0.2
22625-54271 TOYOTA
095
[2C]
WASHER, TIMER SENS
T0.5
22625-54272 TOYOTA
095
[2C]
WASHER, TIMER SENS
T0.6
22625-54273 TOYOTA
095
[2C]
WASHER, TIMER SENS
T0.7
22625-54274 TOYOTA
095
[2C]
WASHER, TIMER SENS
T0.8
22625-54275 TOYOTA
095
[2C]
WASHER, TIMER SENS
T0.9
22625-54276 TOYOTA
095
[2C]
WASHER, TIMER SENS
T1.0
22625-54277 TOYOTA
096
[01]
COLLAR, SMOKE SET
ID7.9,L8
097
[1C]
SHIM, PLUNGER ADJU
T1.9(*1)
22179-54010 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.0
22179-54011 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.1
22179-54012 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.2
22179-54013 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.3
22179-54014 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.4
22179-54015 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.5
22179-54016 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.6
22179-54017 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.7
22179-54018 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.8
22179-54019 TOYOTA
097
[1C]
SHIM, PLUNGER ADJU
T2.9
22179-54020 TOYOTA
105
[02]
BOLT, HEXAGON, W/
M6,L62
90099-04954 TOYOTA
108
[01]
WIRE SUB-ASSY
22751-6A061 TOYOTA
109
[01]
COVER SUB-ASSY, TI
22790-6A040 TOYOTA
110
[01]
BRACKET, IDLE UP
22178-64010 TOYOTA
111
[01]
BOLT, W/WASHER
M6,L45
90099-04959 TOYOTA
112
[02]
BOLT, W/WASHER
M8,L20
91611-60820 TOYOTA
113
[01]
IDLE UP SUB-ASSY
-8712
22305-6A041 TOYOTA
113
[01]
IDLE UP SUB-ASSY
8712-
22305-6A490 TOYOTA
114
[02]
BOLT, W/WASHER
M6,L12
93381-16012 TOYOTA
116
[01]
NIPPLE SUB-ASSY, S
22548-6A040 TOYOTA
117
[01]
COVER, NIPPLE
126
[01]
E-RING
D2
90096-90024 TOYOTA
127
[01]
BEARING, BALL
OD8
90099-10148 TOYOTA
129
[01]
CAP RUBBER
22777-64360 TOYOTA
130
[01]
CLIP, CONNECTOR SU
22172-6A041 TOYOTA
131
[01]
VALVE SUB-ASSY, RE
22180-64851 TOYOTA
132
[01]
COLLAR, SMOKE SET
22749-55050 TOYOTA

Include in ##:

09600-03410 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09600-03410 
22100-6A20 
PUMP ASSY, INJECTI
0960003410 
22100-6A201 
TOYOTA
PUMP ASSY, INJECTI

Test Calibration Data:

0960003410 22100-6A201




Information:


Hot oil and components can cause personal injury.Do not allow hot oil or components to contact skin.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.
The technician making the repairs as outlined in this instruction MUST have completed all required training and testing. This includes any required technician certification training and EPA07 update assesment training and testing. The required EPA07 assesment video and test are posted on DLMS (Global On-Highway Campus). The Dealer MUST submit the technician's CWS ID on each Cat ET warranty report. The CWS ID must be placed in the "Technician Name" section of the warranty report in Cat ET (see example below). Dealer claim submittal for repairs in this update signifies that the repairs have been done completely by a trained technician. All claims that do not follow this rerequirement will be DENIED.
Illustration 1 g01738938
Caterpillar Electronic Technician warranty report
Review the SIMSi for any open Service Letters that can also be completed during this update. Do not perform any letters for software updates as you will be flashing new software in the Special Instruction.
Download a warranty report to SIMSi.
Document the serial number for the Diesel Particulate Filter (DPF) and record the serial number in the area for comments of the Warranty Report. Refer to Special Instruction, REHS3849 for the correct procedure.
Utilize Caterpillar Electronic Technician (ET) for any active diagnostic fault codes or logged diagnostic fault codes. Troubleshoot and resolve all active fault codes that are found before proceeding.
The inspection of the CGI actuator has been removed from the EPA07 Update Program. Due to the normal collection of debris around this actuator, the determination of a failure is not practical from a visual inspection alone. CGI actuators should not be replaced unless troubleshooting of the component identifies a failure of the CGI actuator.
Thoroughly wash the engine. This step will ensure that the following components are cleaned for the steps that follow: ARD fuel manifold, secondary fuel filter base, primary fuel filter base and all fuel connections.
Illustration 2 g01681836
(3) CGI flex pipe
Inspect the CGI flex pipe that is installed on all Kenworth and Peterbilt chassis. Check for a previous update to the CGI flex pipe under either a Peterbilt or Kenworth Technical Information BulletinThis work should be charged to your local OEM dealer with instructions that are provided with the service letter.
Peterbilt -Field Repair Notice 408-1 or newer Clean Gas Induction (CGI) and Main Exhaust Pipe Couplings
Kenworth – Technical Information Bulletin Number 43-12 or newer
Drain and save the coolant. The saved coolant can then be reused. Draining the coolant is necessary in order to replace the ARD combustion head.
Illustration 3 g01678253
(4) CGI coolant hose and clamps that

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