09600-03100 PUMP ASSY, INJECTI Calibration Data

Introduction
This special instruction covers the procedure to install a Flow Through Diesel Particulate Filter on R2900G (S/N: JLK1-UP) and R3000H (S/N: RCM1-UP) Load Haul Dump machines, equipped with Ventilation Reduction Package and the correct low sulphur fuel and low ash oil. This supplemental product support literature should be used with the appropriate Service Manual and the appropriate Parts Manual that is available for this standard machine.Note: This procedure cannot be used in Canadian provinces that require "CANMET "certification. This procedure will invalidate the existing "CANMET " approval for an engine.Read the entire Special Instruction. Understand the information before you perform any procedures. Understand the information before you order any parts.ReferenceDisassembly & Assembly Supplement, RENR8559, "R2900G Load Haul Dump, C15 Engine".ReferenceSpecial Instruction, REHS5842, "Procedure to Install the Ventilation Reduction Package on R2900G Load Haul Dump Machines".ReferenceDisassembly & Assembly Supplement, UENR1471, "R3000H Load Haul Dump, C15 Engine".Safety Section
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive.Ensure that all personnel are safe when using a tool, procedure, work method, or operating technique not recommended by Caterpillar. Ensure that the product will not be damaged or the product made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact the skin.
Personal injury or death can result from machine articulation or movement. Machine frames can move and a person can be crushed. Connect the steering frame lock between the front and rear frames before working on the machine.Before operating the machine, place the steering frame lock in the stored position.Failure to place the steering frame lock into the stored position before operating can result in loss of steering.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Parts Required
Table 1
Required Parts (1) (2)    
QTY    New Part Number    Description    
1     395-0216     Diesel Particulate Filter Gp    
1     9N-1941     V Band Clamp    
2     350-0684     Film    
1     349-8603     Film (1)    
1     349-8604     Film (2)    
1     456-0772     Plate    
4     8N-2729     Metal Seal Ring    
( 1 ) 349-8603 is ANSI film (US & CANADA).
( 2 ) 349-8604