09600-02810 DAIHATSU PUMP ASSY, INJECTI Calibration Data

Introduction
Do not perform any procedure in this Special Instruction until you read this information and you understand this information.Whenever questions arise about this product of this Special Instruction, consult your local Caterpillar dealer for the latest available information.This Special Instruction provides the following information for 3600 Engines:
Requirements for the electrical system
References for electrical schematics
Required electronic service tools
Cylinder head installation
Modifications for the cylinder head
Fuel injector installation
Components of the Customer Interface Panel (CIP)
Specifications for the customer connector
Wiring connections and the corresponding functions that are available to the customer
Initial start-up procedureReferenceInformation from the following sources will be needed for this Special Instruction:
Operation and Maintenance, SEBU6965, "3600 Distillate Fuel Engines "
Operation and Maintenance, SEBU7632, "Monitors For 3600 Diesel Monitoring Systems "
Systems Operation/Testing and Adjusting, SENR3599, "3606 and 3608 Engines "
Systems Operation/Testing and Adjusting, SENR3593, "3612 and 3616 Engines "
Disassembly and Assembly, SENR3600, "3606 & 3608 Engines"
Disassembly and Assembly, SENR3594, "3612 and 3616 Engines "
Troubleshooting, RENR2491, "3606, 3608, 3612 and 3616 Engines Generator Monitoring System "
Troubleshooting, RENR5084, "C280 Marine Propulsion Engines "
Electrical Schematic, RENR5086, "C280-6 and C280-8 Marine Propulsion Engine Electrical System "
Electrical Schematic, RENR5087, "C280-12 and C280-16 Marine Propulsion Engine Electrical System "Engine Information Plate
Illustration 1 g01279276
(1) Engine information plateThe engine information plate is located between the last two crankcase covers on the right hand side of the engine. The engine information plate must be modified in order to show that the upgrade has been completed.A request must be submitted to the Applications Support Center to obtain a new engine identification plate.The phone number for the Applications Support Center is 765-448-2400. The email address for the Applications Support Center is applicationsupport.The request must state that the new identification plate is for the Mechanical Unit Injector (MUI) to Electronic Unit Injector (EUI) conversion. The request must include the following information.
An email address
A phone number
The serial number of the engineThe new plate will include information on the timing devices for the engine and the software part numbers for the engine.Removal and Installation
The new engine identification plate is installed over the existing plate. Ensure that the existing plate is clean. Ensure that the existing plate is free of oil. Upgrades for the Fuel System
Replace Fuel Filters
Remove Existing Fuel Filters
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     7V-0198     Hose     1    
B     4F-4879     Bolt     2    
C     4C-6173     Fuel Drain Tray     1    
D     5N-5566     Hose     1    
E     1U-9823     Filter Scoop     1    
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Keep all