09600-02780 DAIHATSU PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
FEROZA DL
Engine
DL
Serial start-end
8508--8708
Info
Injector Nozzle
093500-2760
DAIHATSU PUMP ASSY, INJECTI GA
  • * THE SPARE PARTS OF THE SOLENOID KIT IS 096010-0500
  • (INCLUDING O-RINGS).
Injector nozzle: 0935002760

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
01.002
RING SUB-ASSY, ROL
01.003
GOVERNOR ASSY, TOR
01.004
SHIM, PLUNGER ADJU
DUMMY
01.004
SHIM, PLUNGER ADJU
T1.9(*1)

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09600-02780
PUMP ASSY, INJECTI
001
[01]
HOUSING SUB-ASSY,
002
[01]
HEAD SUB-ASSY, DIS
-8908
002
[01]
HEAD SUB-ASSY, DIS
8908-
003
[01]
COVER SUB-ASSY, GO
004
[01]
SHAFT, DRIVE
005
[01]
RING SUB-ASSY, ROL
006
[01]
PUMP SUB-ASSY, FUE
007
[01]
GOVERNOR ASSY, TOR
008
[01]
SHAFT SUB-ASSY, GO
009
[01]
SOLENOID ASSY, FUE
** -8908
009
[01]
SOLENOID ASSY, FUE
8908-
009-001
[01]
O-RING
-8908
009-001
[01]
O-RING
8908-
010
[01]
HOLDER SUB-ASSY, F
011
[04]
FLYWEIGHT, DISTRIB
012
[01]
SLEEVE, GOVERNOR
013
[01]
WASHER, FLYWEIGHT
-9106
013
[01]
WASHER, FLYWEIGHT
9106-
015
[01]
WASHER, FLYWEIGHT
016
[01]
NUT, GOVERNOR SHAF
017
[01]
SHAFT SUB-ASSY, GO
018
[01]
O-RING
020
[01]
RING, GOVERNOR SLE
021
[04]
HOLDER, DELIVERY V
-9004
021
[04]
HOLDER, DELIVERY V
9005-
022
[04]
VALVE SUB-ASSY, DI
-9004
022
[04]
VALVE SUB-ASSY, DI
9005-
023
[04]
SPRING, DELIVERY V
024
[04]
GASKET, DELIVERY V
-9004
024
[04]
GASKET, DELIVERY V
9005-
025
[04]
SEAT, DELIVERY VAL
026
[01]
CAMPLATE SUB-ASSY,
027
[01]
NUT, HEXAGON, W/ H
028
[01]
PLATE, PLUNGER, LW
029
[01]
PLATE, PLUNGER, UP
030
[01]
SPRING, COUPLING
031
[01]
COUPLING
032
[01]
GEAR, GOVERNOR DRI
033
[02]
JOINT, RUBBER
034
[01]
WASHER, DRIVE SHAF
035
[01]
COVER, FEED PUMP
036
[01]
KEY, WOODRUFF
037
[01]
KEY, WOODRUFF
038
[01]
NUT
039
[01]
SPRING, RETURN
040
[01]
SEAL, 0IL
041
[01]
PISTON, TIMER
042
[01]
SUB-PISTON, TIMER
043
[01]
PIN, TIMER SLIDE
044
[01]
STOPPER, TIMER SLI
045
[01]
CLIP, TIMER
046
[01]
COVER, TIMER
047
[01]
COVER, TIMER
-9112
047
[01]
COVER, TIMER
9112-
048
[1C]
SPRING, TIMER, OUT
K2.7
048
[1C]
SPRING, TIMER, OUT
K3.0
048
[1C]
SPRING, TIMER, OUT
K2.5
050
[02]
O-RING
051
[01]
PLUG, DISTRIBUTIVE
052
[01]
BOLT, DISTRIBUTIVE
053
[03]
GASKET, DELIVERY V
054
[01]
O-RING
055
[01]
SHEET, PLUNGER SPR
056
[02]
GUIDE SUB-ASSY, PL
057
[02]
SPRING, PLUNGER
058
[02]
SHEET, PLUNGER SPR
060
[01]
O-RING
062
[02]
SPRING, LEVER SUPP
063
[01]
SCREW, SMOKE SET
066
[01]
O-RING
067
[04]
BOLT, SOCKET
068
[01]
SPRING, GOVERNOR I
069
[01]
SHEET, GOVERNOR SP
070
[01]
SCREW SUB-ASSY, OV
071
[05]
WASHER, AIR BLEEDE
073
[02]
SCREW, COUNTERSUNK
M4,L28
074
[01]
SPRING, SPEED CONT
075
[01]
O-RING
078
[01]
GUIDE, RETURN SPRI
079
[01]
SPRING, RETURN
080
[1C]
LEVER, ADJUSTING
MARK 109
080
[1C]
LEVER, ADJUSTING
MARK 110
081
[01]
GASKET, GOVERNOR C
082
[01]
VALVE SUB-ASSY, RE
082-001
[01]
O-RING
082-002
[01]
O-RING
084
[01]
NUT, LOCK
085
[01]
SCREW, HOLLOW
086
[02]
BOLT, GOVERNOR LIN
087
[01]
NUT, CAP
088
[04]
BOLT, SOCKET
091
[01]
WASHER, GOVERNOR T
092
[2C]
SHIM, PLUNGER SPRI
T0.5
092
[2C]
SHIM, PLUNGER SPRI
T0.8
092
[2C]
SHIM, PLUNGER SPRI
T1.0
092
[2C]
SHIM, PLUNGER SPRI
T1.2
092
[2C]
SHIM, PLUNGER SPRI
T1.5
092
[2C]
SHIM, PLUNGER SPRI
T1.8
092
[2C]
SHIM, PLUNGER SPRI
T2.0
092
[2C]
SHIM, PLUNGER SPRI
T0.9
092
[2C]
SHIM, PLUNGER SPRI
T1.1
092
[2C]
SHIM, PLUNGER SPRI
T1.3
092
[2C]
SHIM, PLUNGER SPRI
T1.4
093
[1C]
WASHER, GOVERNOR G
T1.05
093
[1C]
WASHER, GOVERNOR G
T1.25
093
[1C]
WASHER, GOVERNOR G
T1.45
093
[1C]
WASHER, GOVERNOR G
T1.65
093
[1C]
WASHER, GOVERNOR G
T1.85
093
[1C]
WASHER, GOVERNOR G
T1.55
093
[1C]
WASHER, GOVERNOR G
T1.75
093
[1C]
WASHER, GOVERNOR G
T2.05
094
[1C]
PLUG, GOVERNOR SLE
T3.1
094
[1C]
PLUG, GOVERNOR SLE
T3.3
094
[1C]
PLUG, GOVERNOR SLE
T3.5
094
[1C]
PLUG, GOVERNOR SLE
T3.7
094
[1C]
PLUG, GOVERNOR SLE
T3.9
094
[1C]
PLUG, GOVERNOR SLE
T4.1
094
[1C]
PLUG, GOVERNOR SLE
T4.3
095
[2C]
WASHER, TIMER SENS
T0.1
095
[2C]
WASHER, TIMER SENS
T0.2
095
[2C]
WASHER, TIMER SENS
T0.5
095
[2C]
WASHER, TIMER SENS
T0.6
095
[2C]
WASHER, TIMER SENS
T0.7
095
[2C]
WASHER, TIMER SENS
T0.8
095
[2C]
WASHER, TIMER SENS
T0.9
095
[2C]
WASHER, TIMER SENS
T1.0
097
[01]
SHIM, PLUNGER ADJU
T1.9
097
[1C]
SHIM, PLUNGER ADJU
T2.0
097
[1C]
SHIM, PLUNGER ADJU
T2.1
097
[1C]
SHIM, PLUNGER ADJU
T2.2
097
[1C]
SHIM, PLUNGER ADJU
T2.3
097
[1C]
SHIM, PLUNGER ADJU
T2.4
097
[1C]
SHIM, PLUNGER ADJU
T2.5
097
[1C]
SHIM, PLUNGER ADJU
T2.6
097
[1C]
SHIM, PLUNGER ADJU
T2.7
097
[1C]
SHIM, PLUNGER ADJU
T2.8
097
[1C]
SHIM, PLUNGER ADJU
T2.9
105
[01]
BOLT, HEXAGON, W/
106
[01]
BOLT, HEXAGON, W/
108
[01]
WIRE SUB-ASSY
109
[01]
CLIP, CONNECTOR SU
110
[01]
BRACKET, IDLE UP
111
[01]
BRACKET SUB-ASSY,
121
[01]
BEARING, BALL
122
[01]
E-RING
150
[01]
FILTER, SUB-ASSY
ADDITION 8908-
151
[01]
WASHER
8908-

Include in ##:

09600-02780 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09600-02780 
 
DAIHATSU
PUMP ASSY, INJECTI

Test Calibration Data:

0960002780 22100-87C03F




Information:

Introduction
The problem that is identified now has a known permanent solution. Components to perform repairs are limited at this time. Review the solution below for further details. Problem
Caterpillar is aware of recent failures of the 8N-1721 Connecting Rod and the 8N-1984 Connecting Rod on certain diesel and gas applications of 3300 engines. Primary failure mode is a ventilated cylinder block due to the connecting rod crank end failure. All failures have occurred before 500 hours in service. Root cause has been identified and the team is working to resolve the issue. Solution
A "Quality Hold" is active for all new assemblies that utilize the 8N-1984 Connecting Rod and the 8N-1721 Connecting Rod manufactured between 01April 2011 and 31December 2012. The "Quality Hold" is applicable to all Morton service stock also.Cat ® Reman has identified a list of part numbers for Service kits, Piston Packs, and Rod Assembly boxes that may contain defective factory connecting rod assemblies. Dealers are advised not to use any factory new connecting rod assemblies that are found in the kits or assemblies prior to examination. Refer to Table 1.
Table 1
Service kit, Piston Pack, and Rod Assembly Part Numbers That May Contain the Defective New Connecting Rod Assemblies    
8N-1721     20R-1439     20R-1474    
0R-1696     20R-1428     20R-1660    
0R-1697     0R-9206     20R-1442    
0R-3043     20R-1462     20R-1482    
10R-3637     20R-1455     20R-1483    
10R-9259     20R-1477     20R-1451    
0R-1694     20R-1472     20R-1450    
0R-4284     20R-1448     20R-1445    
0R-1695     20R-1446     20R-1443    
0R-4635     20R-1468     20R-1426    
0R-4488     20R-1466     20R-1423    
0R-4506     20R-1441     0R-2078    
0R-3044     20R-1437     0R-3258    
0R-2080     20R-1435     20R-1665    
0R-3259     20R-1434     20R-1663    
0R-3612     20R-1429     20R-1675    
0R-3610     20R-1424     0R-3661    
10R-6152     0R-2557     0R-1692    
20R-1673     0R-2079     0R-1693    
20R-1664     20R-1341     0R-3660    
0R-4949     0R-2555     0R-3662    
0R-9205     0R-3613     20R-1127    
0R-2556     0R-4956     8N-1984    
0R-3706     0R-2554        
10R-1851     0R-4948    
10R-1636     10R-0889    
10R-1840     0R-3611    
0R-2077     10R-7253    
20R-1454     0R-7444    When an engine failure occurs due to the connecting rod assembly, dealers are asked to contact the Dealer Solution Network (DSN) Tier 2 core engine service engineer at Mossville Engine Center (MEC) to expedite support to the customer.To support field repairs and rebuilds, dealers are advised to inspect the manufacture date on any 3304, G3304, 3306, or G3306 engine with the 8N-1984 Connecting Rod , the 8N-1721 Connecting Rod , the 0R-0914 Connecting Rod , and the 0R-0915 Connecting Rod , used to perform repairs. If the manufacture date is within the suspect date range, do not use the part. Parts stocking service letters will be released soon to address suspect material in dealer inventories. Markings on the Suspect 8N-1984 Connecting Rod and the 8N-1721 Connecting Rod
Illustration 1 g03342875
(1

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