09600-01780 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
T SERIES XA
Engine
XA
Serial start-end
8401--8905
Info
Injector Nozzle
093500-2120
Manufacture:
S517 13 800A MAZDA
Dim 1
3.2-3.4
Dim 2
5.8-6.0
Dim 3
1.1-1.3
Dim 4
Dim 5
Dim 6
Information
Injector nozzle: 0935002120

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
24V
01.002
RING SUB-ASSY, ROL
01.003
GOVERNOR ASSY, TOR
01.004
SHIM, PLUNGER ADJU
DUMMY
01.004
SHIM, PLUNGER ADJU
T1.9(*1)

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
PUMP ASSY, INJECTI
24V
S517 13 800A MAZDA
001
[01]
HOUSING SUB-ASSY,
S517 24 010 MAZDA
002
[01]
HEAD SUB-ASSY, DIS
-8607
S501 24 100 MAZDA
002
[01]
HEAD SUB-ASSY, DIS
8607--8908
002
[01]
HEAD SUB-ASSY, DIS
8908-
003
[01]
COVER SUB-ASSY, GO
S501 24 161 MAZDA
004
[01]
SHAFT, DRIVE
005
[01]
RING SUB-ASSY, ROL
006
[01]
PUMP SUB-ASSY, FUE
S501 24 020 MAZDA
007
[01]
GOVERNOR ASSY, TOR
S501 24 200 MAZDA
008
[01]
SHAFT SUB-ASSY, GO
S501 24 170 MAZDA
009
[01]
OVER-HAUL KIT, DIS
FCV KIT 9703-
009-001
[01]
O-RING
ID 8.5 -8908
S501 24 303 MAZDA
009-001
[01]
O-RING
ID14.4 8908-
S5A1 13 VJ7 MAZDA
010
[01]
HOLDER SUB-ASSY, F
011
[04]
FLYWEIGHT, DISTRIB
S501 24 232 MAZDA
012
[01]
SLEEVE, GOVERNOR
S501 24 234 MAZDA
013
[01]
WASHER, FLYWEIGHT
S501 24 233 MAZDA
015
[01]
WASHER, FLYWEIGHT
S501 24 229 MAZDA
016
[01]
NUT, GOVERNOR SHAF
S501 24 221 MAZDA
017
[01]
SHAFT, GOVERNOR MA
S501 24 222 MAZDA
018
[01]
O-RING
S501 24 223 MAZDA
019
[04]
BOLT, W/WASHER
S501 24 058 MAZDA
020
[01]
RING, GOVERNOR SLE
S501 24 235 MAZDA
021
[04]
HOLDER, DELIVERY V
S501 24 144 MAZDA
022
[04]
VALVE SUB-ASSY, DI
S501 24 140 MAZDA
023
[04]
SPRING, DELIVERY V
S501 24 142 MAZDA
024
[04]
GASKET, DELIVERY V
S501 24 141 MAZDA
025
[04]
SEAT, DELIVERY VAL
S501 24 143 MAZDA
026
[01]
CAMPLATE SUB-ASSY,
S501 24 049 MAZDA
027
[01]
NUT, HEXAGON, W/ H
S501 24 195 MAZDA
028
[01]
PLATE, PLUNGER, LW
S501 24 071 MAZDA
029
[01]
PLATE, PLUNGER, UP
S501 24 072 MAZDA
030
[01]
SPRING, COUPLING
031
[01]
COUPLING
S501 24 047 MAZDA
032
[01]
GEAR, GOVERNOR DRI
S501 24 035 MAZDA
033
[02]
JOINT, RUBBER
034
[01]
WASHER, DRIVE SHAF
S501 24 036 MAZDA
035
[01]
COVER, FEED PUMP
S501 24 023 MAZDA
036
[01]
KEY, WOODRUFF
S501 24 032 MAZDA
040
[01]
SEAL, 0IL
S501 24 012 MAZDA
041
[01]
PISTON, TIMER
S501 24 052 MAZDA
042
[01]
SUB-PISTON, TIMER
S501 24 053 MAZDA
043
[01]
PIN, TIMER SLIDE
S501 24 044 MAZDA
044
[01]
STOPPER, TIMER SLI
-9510
S501 24 045 MAZDA
044
[01]
STOPPER, TIMER SLI
9510-
045
[01]
CLIP, TIMER
-9510
S501 24 046 MAZDA
045
[01]
CLIP, TIMER
9510-
046
[01]
COVER, TIMER
S501 24 057 MAZDA
047
[01]
COVER, TIMER
S501 24 059 MAZDA
048
[1C]
SPRING, TIMER, OUT
K2.5
S501 24 055 MAZDA
048
[1C]
SPRING, TIMER, OUT
K2.3
S501 24 062 MAZDA
048
[1C]
SPRING, TIMER, OUT
K2.1
S501 24 061 MAZDA
050
[03]
O-RING
ID26.3 -9310
S501 24 051 MAZDA
050
[03]
O-RING
ID26.3 9311--9508
050
[03]
O-RING
ID27.5 9509-
051
[01]
PLUG, DISTRIBUTIVE
S501 24 151 MAZDA
052
[01]
BOLT, DISTRIBUTIVE
S501 24 152 MAZDA
053
[03]
WASHER, COPPER PLA
T1
S501 24 154 MAZDA
054
[01]
O-RING
ID30
S501 24 153 MAZDA
055
[01]
SHEET, PLUNGER SPR
S501 24 073 MAZDA
056
[02]
GUIDE SUB-ASSY, PL
S501 24 076 MAZDA
057
[02]
SPRING, PLUNGER
S501 24 074 MAZDA
058
[02]
SHEET, PLUNGER SPR
S501 24 075 MAZDA
060
[01]
O-RING
ID60
S501 24 105 MAZDA
062
[02]
SPRING, LEVER SUPP
K1.03
S501 24 078 MAZDA
063
[01]
SCREW, SMOKE SET
064
[01]
NUT, LOCK
S501 24 182 MAZDA
065
[01]
WASHER, PLATE
T1
S501 24 194 MAZDA
066
[01]
O-RING
9607-
S501 24 196 MAZDA
067
[04]
BOLT, SOCKET
S501 24 163 MAZDA
068
[01]
SPRING, GOVERNOR I
S501 24 265 MAZDA
069
[01]
SHEET, GOVERNOR SP
S501 24 261 MAZDA
070
[01]
SCREW SUB-ASSY, OV
S501 24 280 MAZDA
071
[04]
WASHER, AIR BLEEDE
S501 24 283 MAZDA
073
[02]
SCREW, COUNTERSUNK
S501 24 024 MAZDA
074
[01]
SPRING, SPEED CONT
S501 24 275 MAZDA
075
[02]
O-RING
S501 24 171 MAZDA
077
[02]
WASHER, SPRING
0107 18 604 MAZDA
079
[01]
SPRING, RETURN
S501 24 177 MAZDA
080
[1C]
LEVER, ADJUSTING
MARK 12
S501 24 173 MAZDA
080
[1C]
LEVER, ADJUSTING
MARK 13
S501 24 174 MAZDA
081
[01]
GASKET, GOVERNOR C
S501 24 162 MAZDA
082
[01]
VALVE SUB-ASSY, RE
S501 24 270 MAZDA
082-001
[01]
O-RING
ID10
082-002
[01]
O-RING
ID 7.5
S501 24 272 MAZDA
084
[01]
NUT, HEXAGON
S501 24 176 MAZDA
085
[01]
SCREW, HOLLOW
086
[02]
BOLT, GOVERNOR LIN
S501 24 201 MAZDA
088
[04]
BOLT, SOCKET
091
[02]
WASHER, GOVERNOR T
092
[2C]
SHIM, PLUNGER SPRI
T0.5
S501 24 081 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T0.8
S501 24 082 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T1.0
S501 24 083 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T1.2
S501 24 084 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T1.5
S501 24 085 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T1.8
S501 24 086 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T2.0
S501 24 087 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T0.9
S501 24 088 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T1.1
S501 24 089 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T1.3
S501 24 091 MAZDA
092
[2C]
SHIM, PLUNGER SPRI
T1.4
S501 24 092 MAZDA
093
[1C]
WASHER, GOVERNOR G
T1.05
S501 24 224 MAZDA
093
[1C]
WASHER, GOVERNOR G
T1.25
S501 24 225 MAZDA
093
[1C]
WASHER, GOVERNOR G
T1.45
S501 24 226 MAZDA
093
[1C]
WASHER, GOVERNOR G
T1.65
S501 24 227 MAZDA
093
[1C]
WASHER, GOVERNOR G
T1.85
S501 24 228 MAZDA
093
[1C]
WASHER, GOVERNOR G
T1.55
S501 24 248 MAZDA
093
[1C]
WASHER, GOVERNOR G
T1.75
S501 24 249 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L2.9
S501 24 236 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L3.1
S501 24 237 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L3.3
S501 24 238 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L3.5
S501 24 239 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L3.7
S501 24 241 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L3.9
S501 24 242 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L4.1
S501 24 243 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L4.3
S501 24 244 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L4.5
S501 24 245 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L4.7
S501 24 246 MAZDA
094
[1C]
PLUG, GOVERNOR SLE
L4.9
S501 24 247 MAZDA
095
[2C]
WASHER, TIMER ADJU
T0.2
S501 24 065 MAZDA
095
[2C]
WASHER, TIMER ADJU
T0.5
S501 24 066 MAZDA
095
[2C]
WASHER, TIMER ADJU
T1.0
S501 24 067 MAZDA
095
[2C]
WASHER, TIMER ADJU
T0.6
S501 24 068 MAZDA
095
[2C]
WASHER, TIMER ADJU
T0.7
S501 24 069 MAZDA
095
[2C]
WASHER, TIMER ADJU
T0.8
S501 24 064 MAZDA
095
[2C]
WASHER, TIMER ADJU
T0.9
S501 24 063 MAZDA
096
[01]
WIRE SUB-ASSY
097
[1C]
SHIM, PLUNGER ADJU
T1.9
S501 24 111 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.0
S501 24 112 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.1
S501 24 113 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.2
S501 24 114 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.3
S501 24 115 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.4
S501 24 116 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.5
S501 24 117 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.6
S501 24 118 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.7
S501 24 119 MAZDA
097
[1C]
SHIM, PLUNGER ADJU
T2.8
S501 24 121 MAZDA
105
[01]
BOLT, HEXAGON, W/
106
[01]
BOLT, HEXAGON, W/
107
[02]
SCREW, CROSSRECESS
108
[02]
WASHER, PLATE
S501 24 332 MAZDA
109
[01]
CLIP, CONNECTOR SU
110
[02]
SCREW, W/WASHER
111
[01]
NUT, HEXAGON
3794 76 426 MAZDA
112
[01]
BOLT, HEXAGON
-9007
112
[01]
BOLT, HEXAGON
9007-
113
[01]
NUT, HEXAGON
S501 24 331 MAZDA
114
[01]
WASHER, PLATE, SK
S501 24 329 MAZDA
115
[01]
WASHER, SPRING
S501 24 328 MAZDA
116
[02]
NUT, HEXAGON
S501 24 176 MAZDA
117
[01]
BRACKET, IDLE UP
118
[02]
BUSHING
S501 24 327 MAZDA
119
[02]
PIN, LEVER CONECTI
S501 24 326 MAZDA
120
[01]
R0D, PUSH
S501 24 325 MAZDA
121
[01]
PIN, LEVER CONECTI
S501 24 324 MAZDA
122
[01]
WASHER, PLATE
S501 24 194 MAZDA
123
[01]
PIN, LEVER CONECTI
S501 24 322 MAZDA
124
[01]
SHAFT, LEVER
-8406
S501 24 321 MAZDA
124
[01]
SHAFT, LEVER
8406-
125
[01]
LEVER SUB-ASSY, AD
-8406
S501 24 320 MAZDA
125
[01]
LEVER SUB-ASSY, AD
8406-
126
[01]
SWITCH SUB-ASSY, C
S501 24 311 MAZDA
127
[02]
WASHER, SPRING
S501 24 149 MAZDA
128
[02]
BOLT, HEXAGON
S501 24 148 MAZDA
129
[01]
BRACKET, IDLE UP
S501 24 147 MAZDA
130
[02]
BOLT, W/WASHER
132
[01]
PICKUP ASSY, TACHO
-9211
132
[01]
PICKUP ASSY, TACHO
9211-
133
[01]
O-RING
134
[1C]
LEVER SUB-ASSY, AD
MARK 13
134
[1C]
LEVER SUB-ASSY, AD
MARK 14
135
[01]
SPRING, RETURN
136
[01]
BRACKET, IDLE UP
137
[01]
COVER, TIMER
S503 24 336 MAZDA
138
[01]
SHAFT SUB-ASSY, AD
S503 24 335 MAZDA

Cross reference number



Part num
Firm num
Firm
Name
09600-01780 
 
PUMP ASSY, INJECTI
0960001780 
S517 13 800A 
MAZDA
PUMP ASSY, INJECTI

Test Calibration Data:

0960001780 S517 13 800




Information:

Fuel Injection Nozzles
Test/Exchange
Fuel nozzles are subject to tip wear as a result of fuel contamination. This damage can cause an increase in fuel consumption, the engine to emit black smoke, misfire or run rough. Inspect, test and replace if necessary. Fuel nozzles can be tested by an authorized Caterpillar engine dealer.Whenever the engine performs in such a manner that a fuel injection nozzle is suspected of causing irregular running, smoking or knocking, isolate each fuel injection nozzle, one at a time, to determine the malfunctioning nozzle. For complete fuel injection nozzle testing and cleaning, consult your Caterpillar dealer. Refer to to Special Instruction SEHS7292 for the use of the 8S2245 Nozzle Cleaning Kit to clean the nozzles. 1. Start the engine by following the procedure in the Engine Starting topic in this manual.
Do NOT loosen nuts at the top of fuel nozzles or let top of fuel nozzles turn when the fuel lines are loosened. The nozzles will be damaged if the top of the nozzle turns in the body when the fuel lines are loosened.The engine will be damaged if a defective fuel injection nozzle is used because of the shape of fuel (spray pattern) that comes out of the nozzles will not be correct.
2. Loosen the fuel injection line nut at the fuel pump, one at a time, with the engine running. Use a cloth or similar material to prevent fuel from spraying on hot exhaust component. Be sure to tighten each fuel line nut after the test, before the next fuel line nut is loosened. 3. When a cylinder is found where the loosened fuel line nut does not make a difference in engine performance or smoking, have that cylinder injection nozzle tested. Purge the fuel lines of air. 4. Check for any fuel leaks. Stop the engine by following the procedure in the Engine Stopping topic in this manual and correct any fuel leaks that may occur. To Remove and Install Injection Nozzles
Special tooling is required. Refer to the Service Manual for your engine to remove and install injection nozzles or contact your Caterpillar dealer for assistance.Starting Motor and Alternator
Inspect for Proper Operation
Electric Starting Motor
AlternatorFor good life of the air starting motor, the air supply should be free of dirt and water. A lubricator should be used with the starting system. Use 10 weight non-detergent engine oil above 0°C (32°F) or diesel fuel at temperatures below 0°C (32°F). See the Lubricant Specifications for the proper oil to use.One unscheduled failure caused by any of these components will cost more in downtime than maintaining them before failure. The cost incurred to maintain these components before failure as recommended could be significantly less than if the component fails. By maintaining these components before failure, unscheduled downtime and potential damage to other engine parts are reduced. The prevention of unscheduled downtime saves money and lowers operating costs.Caterpillar recommends that the most cost effective method of operation and maintenance for these components is to inspect

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