09600-01620 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
EXPO/SPACE WAGON 4D6T
Engine
4D6T
Serial start-end
8403--8512
Info
Injector Nozzle
093500-2620
Manufacture:
MD077257 MITSUBISHI
Dim 1
3.2-3.4
Dim 2
5.8-6.0
Dim 3
0.6-0.8
Dim 4
Dim 5
Dim 6
Information
Injector nozzle: 0935002620

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
VE4,M-M
01.002
RING SUB-ASSY, ROL
01.003
COVER SUB-ASSY, TI
01.004
GOVERNOR ASSY, TOR
01.005
SHIM, PLUNGER ADJU
DUMMY
01.005
SHIM, PLUNGER ADJU
T1.9(*1)
01.006
COMPENSATOR SUB-AS
01.007
COMPENSATOR SUB-AS

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09600-01620
PUMP ASSY, INJECTI
VE4,M-M
MD077257 MITSUBISHI
001
[01]
HOUSING SUB-ASSY,
002
[01]
HEAD SUB-ASSY, DIS
003
[01]
COMPENSATOR SUB-AS
-8702
003
[01]
COMPENSATOR SUB-AS
8702-
004
[01]
SHAFT, DRIVE
005
[01]
RING SUB-ASSY, ROL
006
[01]
PUMP SUB-ASSY, FUE
007
[01]
GOVERNOR ASSY, TOR
008
[01]
SHAFT SUB-ASSY, SP
009
[01]
SOLENOID ASSY, FUE
009-001
[01]
O-RING
010
[01]
HOLDER SUB-ASSY, F
011
[04]
FLYWEIGHT, DISTRIB
012
[01]
SLEEVE, GOVERNOR
-8410
012
[01]
SLEEVE, GOVERNOR
8410-
013
[01]
WASHER, FLYWEIGHT
-8410
013
[01]
WASHER, FLYWEIGHT
8410--9106
013
[01]
WASHER, FLYWEIGHT
9106-
015
[01]
WASHER, FLYWEIGHT
016
[01]
NUT, GOVERNOR SHAF
017
[01]
SHAFT SUB-ASSY, GO
018
[01]
O-RING
019
[07]
BOLT, W/WASHER
ME702916 MITSUBISHI
020
[01]
RING, GOVERNOR SLE
-8410
020
[01]
RING, GOVERNOR SLE
8410-
021
[04]
VALVE SUB-ASSY, SN
-9004
021
[04]
VALVE SUB-ASSY, SN
9005-
022
[04]
VALVE SUB-ASSY, DI
-9004
022
[04]
VALVE SUB-ASSY, DI
9005-
023
[04]
SPRING, DELIVERY V
024
[04]
GASKET, DELIVERY V
-9004
024
[04]
GASKET, DELIVERY V
9005-
026
[01]
CAMPLATE SUB-ASSY,
028
[01]
PLATE, PLUNGER, LW
029
[01]
PLATE, PLUNGER, UP
030
[01]
SPRING, COUPLING
031
[01]
COUPLING
032
[01]
GEAR, GOVERNOR DRI
033
[02]
JOINT, RUBBER
034
[01]
WASHER, DRIVE SHAF
035
[01]
COVER, FEED PUMP
-8906
035
[01]
COVER, FEED PUMP
8906-
036
[01]
KEY, WOODRUFF
037
[01]
KEY, WOODRUFF
038
[01]
NUT, HEXAGON
M14 -9409
MZ701871 MITSUBISHI
038
[01]
NUT
M14 9409-
ME736341 MITSUBISHI
039
[01]
WASHER, SPRING
T3.5 -9409
MZ701602 MITSUBISHI
040
[01]
SEAL, 0IL
ME736342 MITSUBISHI
041
[01]
PISTON, TIMER
042
[01]
SUB-PISTON, TIMER
ME736344 MITSUBISHI
043
[01]
PIN, TIMER SLIDE
ME736345 MITSUBISHI
044
[01]
STOPPER, TIMER SLI
-9510
ME736346 MITSUBISHI
044
[01]
STOPPER, TIMER SLI
9510-
ME736849 MITSUBISHI
045
[01]
CLIP, TIMER
-9510
ME736347 MITSUBISHI
045
[01]
CLIP, TIMER
9510-
ME736850 MITSUBISHI
046
[01]
COVER, TIMER
047
[01]
COVER, TIMER
ME736353 MITSUBISHI
048
[1C]
SPRING, TIMER, OUT
K2.7
048
[1C]
SPRING, TIMER, OUT
K3.3
048
[1C]
SPRING, TIMER, OUT
K3.0
050
[03]
O-RING
ID26.3 -9310
050
[03]
O-RING
ID26.3 9311--9508
ME736359 MITSUBISHI
050
[03]
O-RING
ID27.5 9509-
051
[01]
PLUG, DISTRIBUTIVE
ME736360 MITSUBISHI
052
[01]
BOLT, DISTRIBUTIVE
ME736361 MITSUBISHI
053
[03]
WASHER, COPPER PLA
T1
ME022309 MITSUBISHI
054
[01]
O-RING
ID30
ME736363 MITSUBISHI
055
[01]
SHEET, PLUNGER SPR
ME736364 MITSUBISHI
056
[02]
GUIDE SUB-ASSY, PL
ME736365 MITSUBISHI
057
[02]
SPRING, PLUNGER
058
[02]
SHEET, PLUNGER SPR
ME736367 MITSUBISHI
060
[01]
O-RING
ID60
ME736368 MITSUBISHI
062
[02]
SPRING, LEVER SUPP
K1.03
ME736369 MITSUBISHI
063
[01]
SMOKE SET SUB-ASSY
ME736370 MITSUBISHI
063-001
[01]
O-RING
ID 5
ME736371 MITSUBISHI
064
[03]
NUT, HEXAGON
M6,L5
ME736372 MITSUBISHI
067
[04]
BOLT, SOCKET
068
[01]
SPRING, GOVERNOR I
-8806
069
[01]
SHEET, GOVERNOR SP
-8806
070
[01]
SCREW SUB-ASSY, OV
071
[05]
WASHER, AIR BLEEDE
ME702102 MITSUBISHI
072
[01]
SPRING, RETURN
073
[02]
SCREW, COUNTERSUNK
M4,L28
074
[01]
WASHER, SNAP
-8806
075
[01]
O-RING
077
[01]
WASHER, SPRING
FOR M6 -8906
ME702596 MITSUBISHI
080
[1C]
LEVER SUB-ASSY, AD
MARK 114
080
[1C]
LEVER SUB-ASSY, AD
MARK 115
081
[01]
GASKET, GOVERNOR C
082
[01]
VALVE SUB-ASSY, RE
K1.53
082-001
[01]
O-RING
ID10
082-002
[01]
O-RING
ID 7.5
084
[01]
NUT, LOCK
ME702196 MITSUBISHI
085
[01]
UNION
086
[02]
BOLT, GOVERNOR LIN
087
[01]
SCREW, OVERFLOW
-9501
087
[01]
SCREW, OVERFLOW
9502-
088
[04]
BOLT, SOCKET
M6,L45
091
[01]
WASHER, GOVERNOR T
T0.5
092
[2C]
SHIM, PLUNGER SPRI
T0.5
092
[2C]
SHIM, PLUNGER SPRI
T0.8
092
[2C]
SHIM, PLUNGER SPRI
T1.0
092
[2C]
SHIM, PLUNGER SPRI
T1.2
092
[2C]
SHIM, PLUNGER SPRI
T1.5
092
[2C]
SHIM, PLUNGER SPRI
T1.8
092
[2C]
SHIM, PLUNGER SPRI
T2.0
092
[2C]
SHIM, PLUNGER SPRI
T0.9
092
[2C]
SHIM, PLUNGER SPRI
T1.1
092
[2C]
SHIM, PLUNGER SPRI
T1.3
092
[2C]
SHIM, PLUNGER SPRI
T1.4
093
[1C]
WASHER, GOVERNOR G
T1.05
093
[1C]
WASHER, GOVERNOR G
T1.25
093
[1C]
WASHER, GOVERNOR G
T1.45
093
[1C]
WASHER, GOVERNOR G
T1.65
093
[1C]
WASHER, GOVERNOR G
T1.85
093
[1C]
WASHER, GOVERNOR G
T1.55
093
[1C]
WASHER, GOVERNOR G
T1.75
094
[1C]
PLUG, GOVERNOR SLE
L4.3 -8410
094
[1C]
PLUG, GOVERNOR SLE
L4.5 -8410
094
[1C]
PLUG, GOVERNOR SLE
L4.7 -8410
094
[1C]
PLUG, GOVERNOR SLE
L4.9 -8410
094
[1C]
PLUG, GOVERNOR SLE
L5.1 -8410
094
[1C]
PLUG, GOVERNOR SLE
L5.3 -8410
094
[1C]
PLUG, GOVERNOR SLE
L5.5 -8410
094
[1C]
PLUG, GOVERNOR SLE
L5.7 -8410
094
[1C]
PLUG, GOVERNOR SLE
T3.8 8410-
094
[1C]
PLUG, GOVERNOR SLE
T3.9 8410-
094
[1C]
PLUG, GOVERNOR SLE
T4.0 8410-
094
[1C]
PLUG, GOVERNOR SLE
T4.1 8410-
094
[1C]
PLUG, GOVERNOR SLE
T4.2 8410-
094
[1C]
PLUG, GOVERNOR SLE
T4.3 8410-
094
[1C]
PLUG, GOVERNOR SLE
T4.4 8410-
094
[1C]
PLUG, GOVERNOR SLE
T2.2 8410-
094
[1C]
PLUG, GOVERNOR SLE
T2.3 8410-
094
[1C]
PLUG, GOVERNOR SLE
T2.4 8410-
094
[1C]
PLUG, GOVERNOR SLE
T2.5 8410-
094
[1C]
PLUG, GOVERNOR SLE
T2.6 8410-
094
[1C]
PLUG, GOVERNOR SLE
T2.7 8410-
095
[2C]
WASHER, TIMER ADJU
T0.2 -8410
095
[2C]
WASHER, TIMER ADJU
T0.5 -8410
095
[2C]
WASHER, TIMER ADJU
T1.0 -8410
095
[2C]
WASHER, TIMER ADJU
T0.6 -8410
095
[2C]
WASHER, TIMER ADJU
T0.7 -8410
095
[2C]
WASHER, TIMER ADJU
T0.8 -8410
095
[2C]
WASHER, TIMER ADJU
T0.9 -8410
095
[2C]
WASHER, TIMER SENS
T0.1 8410-
095
[2C]
WASHER, TIMER SENS
T0.2 8410-
095
[2C]
WASHER, TIMER SENS
T0.5 8410-
095
[2C]
WASHER, TIMER SENS
T0.6 8410-
095
[2C]
WASHER, TIMER SENS
T0.7 8410-
095
[2C]
WASHER, TIMER SENS
T0.8 8410-
095
[2C]
WASHER, TIMER SENS
T0.9 8410-
095
[2C]
WASHER, TIMER SENS
T1.0 8410-
097
[1C]
SHIM, PLUNGER ADJU
T1.9(*1)
097
[1C]
SHIM, PLUNGER ADJU
T2.2
097
[1C]
SHIM, PLUNGER ADJU
T2.4
097
[1C]
SHIM, PLUNGER ADJU
T2.7
097
[1C]
SHIM, PLUNGER ADJU
T2.9
105
[02]
BOLT, HEXAGON, W/
M6,L62
108
[01]
WIRE SUB-ASSY
109
[01]
COVER SUB-ASSY, TI
ACSD
110
[01]
BRACKET, IDLE UP
111
[01]
BOLT, SOCKET
M6,L14
ME736283 MITSUBISHI
112
[01]
BOLT, SOCKET
M8,L16
ME736442 MITSUBISHI
114
[03]
BOLT, W/WASHER
M6,L14 -8511
MF240023 MITSUBISHI
114
[02]
BOLT, SOCKET
M6,L10 8511-
ME736443 MITSUBISHI
116
[01]
BOLT, SOCKET
M6,L45
ME736392 MITSUBISHI
117
[01]
PICKUP ASSY, TACHO
118
[02]
BOLT, W/WASHER
M6,L14
MF240023 MITSUBISHI
119
[01]
O-RING
ID14.8
121
[01]
BRACKET, IDLE UP
ACCEL WIRE
122
[01]
BUSHING
DISCONTINUED -8408
123
[01]
NIPPLE, SWIVEL
FOR INLET
124
[01]
NIPPLE, SWIVEL
OVERFLOW
125
[01]
ACTUATOR SET, IDLE
126
[01]
JET
127
[01]
FILTER
128
[01]
HOSE, VACUUM
*,L70
133
[01]
LEVER, ADJUSTING
FOR D/P
134
[01]
BOLT, GOVERNOR LIN
135
[02]
BOLT, SOCKET
M10,L14
ME736456 MITSUBISHI
136
[02]
WASHER, SPRING
M10
MC327716 MITSUBISHI
137
[01]
CLIP, CONNECTOR SU
138
[01]
CLIP, CONNECTOR SU
139
[01]
SENSOR, ROTARY POS
140
[01]
BRACKET, IDLE UP
-8701
140
[01]
BRACKET, IDLE UP
8701-
143
[01]
CLIP, CONNECTOR SU
144
[03]
SCREW, W/WASHER
M4,L12
MF350745 MITSUBISHI
145
[01]
CAP RUBBER
147
[01]
RING, SHAFT SNAP
8410-
148
[01]
BEARING, BALL
OD8 8410-
ME736459 MITSUBISHI
151
[01]
NUT
M6
ME736463 MITSUBISHI

Include in ##:

09600-01620 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09600-01620 
MD077257 
PUMP ASSY, INJECTI
0960001620 
MD077257 
MITSUBISHI
PUMP ASSY, INJECTI

Test Calibration Data:

0960001620 MD077257




Information:


Typical Example1. Disconnect wire (1) from Jake Brake. Remove three bolts (2) and remove the Jake Brake.
Typical Example2. Remove Jake Brake exhaust bridge assemblies (3). The following steps are for the installation of the Jake Brake.3. Install Jake Brake exhaust bridge assemblies (3) in the same orientation as illustrated.4. Position Jake Brake assembly and install bolts (2). Connect wire (1).End By:a. install valve cover assemblies as they are illustrated.Disassemble & Assemble Jake Brake
Remove the control valve and slave piston carefully. Control valves are under load from the control valve springs. The slave piston is retained by springs that are under heavy compression. Remove with care to avoid injury.
Start By:a. remove Jake Brake 1. Apply finger pressure to the control valve cover (2). Rotate retaining ring (1) to the slot in the housing. Remove the retaining ring. Release finger pressure slowly. Remove insert (3), spring (4), spring (5), collar (6) and control valve (7).2. Remove solenoid valve (8). Remove three O-ring seals (9) from housing.3. Remove locknut (11). Back out adjusting screw (10) until slave piston is fully retracted.4. Clamp and depress retainer (18) until retainer is 1 mm (.030 in) below the retaining ring groove. Remove retaining ring (19). Back out clamp until springs are loose. Remove clamp. Remove retainer (18), spring (17), spring (16) and slave piston (15).5. Remove anti-rotation pin (13) and washer (12). Remove master piston assembly (14).The following steps are for the assembly of the Jake Brake.6. Inspect master piston assembly (14) for damage. The piston surface must be free of score or wear marks. The piston must move freely in the housing bore. Inspect the spring to insure it is not broken.7. Compress the return spring in the master piston assembly with a pick or probe. While compressed, insert a small pin into the access hole and remove pick or probe. Insert the master piston assembly. Install anti-rotation pin (13) and washer (12) into the housing and remove small pin. The return spring will then be retained by the anti-rotation pin.8. Install slave piston (15), spring (16), spring (17), and retainer (18). Clamp and compress the slave piston retainer until retainer is about 1 mm (.030 in) below the retaining ring groove. Install retaining ring (19). Release clamp.9. Screw adjusting screw (12) in until touching slave piston assembly. Install locknut (11).10. Check the O-ring seals for the solenoid valve for wear or damage. Replace as required. Install three O-ring seals (9) on the solenoid valve. Install solenoid valve (8). Tighten the solenoid to a torque of 7 N m (60 lb in). Be sure O-ring seals are seated properly. Be careful not to twist or unseat O-ring seals while installing.11. Install control valve (7). Install collar (6) with longer sleeve area up. Install spring (4), spring (5), retainer (3) and control valve cover (2). Depress control valve cover with finger. Install retaining ring (1). Rotate retaining ring so the retaining ring ears are located away from the slot in the housing. Release finger

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