09600-00520 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
T SERIES XA
Engine
XA
Serial start-end
8401--8905
Info
Injector Nozzle
093500-2120
Manufacture:
S503 13 800A MAZDA
Dim 1
3.2-3.4
Dim 2
5.8-6.0
Dim 3
1.1-1.3
Dim 4
Dim 5
Dim 6
Information
Injector nozzle: 0935002120

KIT List:

Part name
Kit1
Kit2
Pump assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
24V
01.002
RING SUB-ASSY, ROL
01.003
RING SUB-ASSY, ROL
01.004
GOVERNOR ASSY, TOR
01.005
SHIM, PLUNGER ADJU
DUMMY
01.005
SHIM, PLUNGER ADJU
T1.9(*1)

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
PUMP ASSY, INJECTI
24V
S503 13 800A MAZDA
001
[01]
HOUSING SUB-ASSY,
S503 24 010 MAZDA
002
[01]
HEAD SUB-ASSY, DIS
-8607
S501 24 100 MAZDA
002
[01]
HEAD SUB-ASSY, DIS
8607--8908
002
[01]
HEAD SUB-ASSY, DIS
8908-
003
[01]
COVER SUB-ASSY, GO
S501 24 161 MAZDA
004
[01]
SHAFT, DRIVE
-8312
004
[01]
SHAFT, DRIVE
8312-
S501 24 031 MAZDA
005
[01]
RING SUB-ASSY, ROL
-8211
S501 24 040 MAZDA
005
[01]
RING SUB-ASSY, ROL
8211-
S503 24 040 MAZDA
006
[01]
PUMP SUB-ASSY, FUE
S501 24 020 MAZDA
007
[01]
GOVERNOR ASSY, TOR
S501 24 200 MAZDA
008
[01]
SHAFT SUB-ASSY, GO
R20
S501 24 170 MAZDA
009
[01]
OVER-HAUL KIT, DIS
FCV KIT
009-001
[01]
O-RING
ID 8.5 -8908
S501 24 303 MAZDA
009-001
[01]
O-RING
ID14.4 8908-
S5A1 13 VJ7 MAZDA
010
[01]
HOLDER SUB-ASSY, F
011
[04]
FLYWEIGHT, DISTRIB
S501 24 232 MAZDA
012
[01]
SLEEVE, GOVERNOR
-8602
S501 24 234 MAZDA
012
[01]
SLEEVE, GOVERNOR
8602-
013
[01]
WASHER, FLYWEIGHT
ROUND TYPE -8602
S501 24 233 MAZDA
013
[01]
WASHER, FLYWEIGHT
SQUARE TYPE 8602-
RF10 24 233 MAZDA
015
[01]
WASHER, FLYWEIGHT
T1.30
S501 24 229 MAZDA
016
[01]
NUT, GOVERNOR SHAF
S501 24 221 MAZDA
017
[01]
SHAFT, GOVERNOR MA
S501 24 222 MAZDA
018
[01]
O-RING
ID 8
S501 24 223 MAZDA
019
[04]
BOLT, W/WASHER
M6,L16
S501 24 058 MAZDA
020
[01]
RING, GOVERNOR SLE
S501 24 235 MAZDA
021
[04]
HOLDER, DELIVERY V
022
[04]
VALVE SUB-ASSY, DI
S501 24 140 MAZDA
023
[04]
SPRING, DELIVERY V
S501 24 142 MAZDA
024
[04]
GASKET, DELIVERY V
S501 24 141 MAZDA
025
[04]
SEAT, DELIVERY VAL
S501 24 143 MAZDA
026
[01]
CAMPLATE SUB-ASSY,
-8405
S501 24 049 MAZDA
026
[01]
CAMPLATE SUB-ASSY,
8405-
027
[01]
NUT, HEXAGON, W/ H
M8
S501 24 195 MAZDA
028
[01]
PLATE, PLUNGER, LW
S501 24 071 MAZDA
029
[01]
PLATE, PLUNGER, UP
S501 24 072 MAZDA
030
[01]
SPRING, COUPLING
-8312
S501 24 048 MAZDA
030
[01]
SPRING, COUPLING
8312-
031
[01]
COUPLING
S501 24 047 MAZDA
032
[01]
GEAR, GOVERNOR DRI
S501 24 035 MAZDA
033
[02]
JOINT, RUBBER
-8312
S501 24 034 MAZDA
033
[02]
JOINT, RUBBER
8312-
034
[01]
WASHER, DRIVE SHAF
S501 24 036 MAZDA
035
[01]
COVER, FEED PUMP
S501 24 023 MAZDA
036
[01]
KEY, WOODRUFF
S501 24 032 MAZDA
040
[01]
SEAL, 0IL
S501 24 012 MAZDA
041
[01]
PISTON, TIMER
S501 24 052 MAZDA
042
[01]
SUB-PISTON, TIMER
S501 24 053 MAZDA
043
[01]
PIN, TIMER SLIDE
S501 24 044 MAZDA
044
[01]
STOPPER, TIMER SLI
S501 24 045 MAZDA
045
[01]
CLIP, TIMER
S501 24 046 MAZDA
046
[01]
COVER, TIMER
S501 24 057 MAZDA
047
[01]
COVER, TIMER
S501 24 059 MAZDA
048
[1C]
SPRING, TIMER, OUT
K2.5
S501 24 055 MAZDA
048
[1C]
SPRING, TIMER, OUT
K2.3
S501 24 062 MAZDA
048
[1C]
SPRING, TIMER, OUT
K2.1
S501 24 061 MAZDA
050
[02]
O-RING
ID26.3 -9310
S501 24 051 MAZDA
050
[02]
O-RING
ID26.3 9311--9508
050
[02]
O-RING
ID27.5 9509-
051
[01]
PLUG, DISTRIBUTIVE
S501 24 151 MAZDA
052
[01]
BOLT, DISTRIBUTIVE
S501 24 152 MAZDA
053
[03]
WASHER, COPPER PLA
T1
S501 24 154 MAZDA
054
[01]
O-RING
ID30
S501 24 153 MAZDA
055
[01]
SHEET, PLUNGER SPR
S501 24 073 MAZDA
056
[02]
GUIDE SUB-ASSY, PL
S501 24 076 MAZDA
057
[02]
SPRING, PLUNGER
-8312
057
[02]
SPRING, PLUNGER
8312-
S501 24 074 MAZDA
058
[02]
SHEET, PLUNGER SPR
S501 24 075 MAZDA
060
[01]
O-RING
ID60
S501 24 105 MAZDA
062
[02]
SPRING, LEVER SUPP
K1.03
S501 24 078 MAZDA
063
[01]
SCREW, SMOKE SET
-8312
063
[01]
SCREW, SMOKE SET
8312-
S501 24 191 MAZDA
064
[01]
NUT, LOCK
M6,L5
S501 24 182 MAZDA
065
[01]
WASHER, PLATE
T1
S501 24 194 MAZDA
066
[01]
O-RING
ID 7.5 9607-
S501 24 196 MAZDA
067
[04]
BOLT, SOCKET
M6,L35
S501 24 163 MAZDA
068
[01]
SPRING, GOVERNOR I
K0.20
S501 24 265 MAZDA
069
[01]
SHEET, GOVERNOR SP
S501 24 261 MAZDA
070
[01]
SCREW SUB-ASSY, OV
W/FILTER
S501 24 280 MAZDA
071
[04]
WASHER, AIR BLEEDE
T1.6
S501 24 283 MAZDA
073
[02]
SCREW, COUNTERSUNK
M4,L28
S501 24 024 MAZDA
074
[01]
SPRING, SPEED CONT
-8312
S501 24 275 MAZDA
074
[01]
SPRING, SPEED CONT
K0.23 8312-
075
[02]
O-RING
ID 6.5
S501 24 171 MAZDA
077
[02]
WASHER, SPRING
T1.5
0107 18 604 MAZDA
079
[01]
SPRING, RETURN
S501 24 177 MAZDA
080
[1C]
LEVER, ADJUSTING
MARK 12 -8410
S501 24 173 MAZDA
080
[1C]
LEVER, ADJUSTING
MARK 13 -8410
S501 24 174 MAZDA
080
[1C]
LEVER, ADJUSTING
MARK 144 8410-
080
[1C]
LEVER, ADJUSTING
MARK 145 8410-
081
[01]
GASKET, GOVERNOR C
S501 24 162 MAZDA
082
[01]
VALVE SUB-ASSY, RE
S501 24 270 MAZDA
082-001
[01]
O-RING
ID10
082-002
[01]
O-RING
ID 7.5
S501 24 272 MAZDA
084
[01]
NUT, HEXAGON
M6
S501 24 181 MAZDA
085
[01]
SCREW, HOLLOW
086
[02]
BOLT, GOVERNOR LIN
S501 24 201 MAZDA
088
[04]
BOLT, SOCKET
M6,L45
091
[02]
WASHER, GOVERNOR T
S501 24 172 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T0.5
S501 24 081 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T0.8
S501 24 082 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T1.0
S501 24 083 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T1.2
S501 24 084 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T1.5
S501 24 085 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T1.8
S501 24 086 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T2.0
S501 24 087 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T0.9
S501 24 088 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T1.1
S501 24 089 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T1.3
S501 24 091 MAZDA
092
[C]
SHIM, PLUNGER SPRI
T1.4
S501 24 092 MAZDA
093
[C]
WASHER, GOVERNOR G
T1.05
S501 24 224 MAZDA
093
[C]
WASHER, GOVERNOR G
T1.25
S501 24 225 MAZDA
093
[C]
WASHER, GOVERNOR G
T1.45
S501 24 226 MAZDA
093
[C]
WASHER, GOVERNOR G
T1.65
S501 24 227 MAZDA
093
[C]
WASHER, GOVERNOR G
T1.85
S501 24 228 MAZDA
093
[C]
WASHER, GOVERNOR G
T1.55
S501 24 248 MAZDA
093
[C]
WASHER, GOVERNOR G
T1.75
S501 24 249 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L2.9
S501 24 236 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L3.1
S501 24 237 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L3.3
S501 24 238 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L3.5
S501 24 239 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L3.7
S501 24 241 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L3.9
S501 24 242 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L4.1
S501 24 243 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L4.3
S501 24 244 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L4.5
S501 24 245 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L4.7
S501 24 246 MAZDA
094
[C]
PLUG, GOVERNOR SLE
L4.9
S501 24 247 MAZDA
095
[C]
WASHER, TIMER ADJU
T0.2
S501 24 065 MAZDA
095
[C]
WASHER, TIMER ADJU
T0.5
S501 24 066 MAZDA
095
[C]
WASHER, TIMER ADJU
T1.0
S501 24 067 MAZDA
095
[C]
WASHER, TIMER ADJU
T0.6
S501 24 068 MAZDA
095
[C]
WASHER, TIMER ADJU
T0.7
S501 24 069 MAZDA
095
[C]
WASHER, TIMER ADJU
T0.8
S501 24 064 MAZDA
095
[C]
WASHER, TIMER ADJU
T0.9
S501 24 063 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T1.9(*1)
S501 24 111 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.0
S501 24 112 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.1
S501 24 113 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.2
S501 24 114 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.3
S501 24 115 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.4
S501 24 116 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.5
S501 24 117 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.6
S501 24 118 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.7
S501 24 119 MAZDA
097
[C]
SHIM, PLUNGER ADJU
T2.8
S501 24 121 MAZDA
105
[01]
BOLT, HEXAGON, W/
M6,L40
S501 24 183 MAZDA
106
[01]
BOLT, HEXAGON
S501 24 184 MAZDA
107
[02]
SCREW, CROSSRECESS
108
[02]
WASHER, PLATE
S501 24 332 MAZDA
109
[01]
CLIP, CONNECTOR SU
110
[02]
SCREW, W/WASHER
111
[01]
NUT, HEXAGON
112
[01]
BOLT, HEXAGON
113
[01]
NUT, HEXAGON
S501 24 331 MAZDA
114
[01]
WASHER, PLATE, SK
S501 24 329 MAZDA
115
[01]
WASHER, SPRING
S501 24 328 MAZDA
116
[01]
NUT, HEXAGON
S501 24 176 MAZDA
117
[01]
BRACKET, IDLE UP
118
[02]
BUSHING
S501 24 327 MAZDA
119
[02]
PIN, LEVER CONECTI
S501 24 326 MAZDA
120
[01]
R0D, PUSH
S501 24 325 MAZDA
121
[01]
PIN, LEVER CONECTI
S501 24 324 MAZDA
122
[01]
WASHER, PLATE
S501 24 194 MAZDA
123
[01]
PIN, LEVER CONECTI
S501 24 322 MAZDA
124
[01]
SHAFT, LEVER
S501 24 321 MAZDA
125
[01]
LEVER SUB-ASSY, AD
S501 13 VR3 MAZDA
126
[01]
SWITCH SUB-ASSY, C
S501 24 311 MAZDA
127
[02]
WASHER, SPRING
S501 24 149 MAZDA
128
[02]
BOLT, HEXAGON
S501 24 148 MAZDA
129
[01]
BRACKET, IDLE UP
S501 24 147 MAZDA
131
[01]
COLLAR, SMOKE SET
ID7.9,L8
S501 24 197 MAZDA
137
[01]
WIRE SUB-ASSY

Cross reference number



Part num
Firm num
Firm
Name
09600-00520 
 
PUMP ASSY, INJECTI
0960000520 
S503 13 800A 
MAZDA
PUMP ASSY, INJECTI

Test Calibration Data:

0960000520 S503 13 800




Information:

System Operation
The SLC 5/04 diagnostic indicators are located on the front of the following components: Power Supply, CPU and I/O Modules.The diagnostic indicators help trace the source of the fault. Faults can be found in the following components: Input devices, Output devices, Wiring and The controller.The thermocouple module has five LED indicators. Four of the LED indicators are "Channel Status" indicators. The "Channel Status" indicators are numbered according to the channel. One of the LED indicators is a "Module Status" indicator.Diagnostics are displayed on the "Module Status" LED indicator. Operating errors are displayed on the "Module Status" LED indicator. Problems may be detected during powerup or problems may be detected during operation. When an error occurs, the module will not communicate with the processor. The channel is disabled and the data is cleared.
Illustration 1 g00563417
Diagram of the LED indicators
Illustration 2 g00563392
Diagram of the LED indicators
Illustration 3 g00563575
Diagram of the RTD module
Illustration 4 g00563579
Schematic of the RTD moduleFunctional Test
The "Module Status" LED is on. The module is operating normally. Stop.
The "Channel Status" LED is on. The module is operating normally. Stop.
The "Module Status" LED is off. The module is in a fault condition. Proceed to 6.
The "Channel Status" LED is off. The channel is not enabled. This is normal if the sensor is not wired.
The "Channel Status" LED is blinking. The module is in a fault condition. Proceed to 10.
Check the electrical connectors and check the wiring.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Disconnect the power supply.
Check the electrical connectors and check the wiring for damage or bad connections.
Verify that all modules are properly seated.
Verify the status of the LED on the SLC 5/04.The results of the preceding procedure are in the following list:
All of the components are fully installed. All of the components are free of corrosion. All of the components are free of damage. All of the modules are properly seated. Proceed to 7.
The components are not fully installed. The components are not free of corrosion. The components are damaged. All of the modules are not properly seated. Repair the component. Verify that the repair resolves the problem. STOP.
Check the LED indicator on the module.
Connect the power supply.
Cycle the power to the module.The results of the preceding procedure are in the following list:
No errors are displayed on the LED indicators. Stop.
Errors are displayed on the LED indicators. Proceed to 8.
Check the module for a fault.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
To avoid potential damage to the processor, handle all modules by the ends of the carrier or edges of the plastic housing. Skin oil or dirt can corrode metallic surfaces, inhibiting electrical contact.
Disconnect the power supply.
Remove the module from the chassis.Reference: Maintenance Procedure, "Input Module and

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