09450-05900 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
Construction machine K3M-D1
Engine
K3M-D1
Serial start-end
9012--9911
Info
Injector Nozzle
093500-4320
Injector nozzle: 0935004320

Components :

00.001
PUMP ASSY, INJECTI
PFR3M

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09450-05900
PUMP ASSY, INJECTI
PFR3M
005
[01]
HOUSING SUB-ASSY,
-9107
005
[01]
HOUSING SUB-ASSY,
9107-
006
[03]
HOLDER, DELIVERY V
007
[03]
SPRING, DELIVERY V
008
[03]
GASKET, DELIVERY V
009
[03]
VALVE SUB-ASSY, IN
010
[03]
ELEMENT SUB-ASSY,
011
[03]
SLEEVE, PLUNGER CO
012
[03]
SEAT, SPRING, UPR
013
[03]
SPRING, PUMP PLUNG
014
[03]
TAPPET SUB-ASSY,IN
014-001
[03]
TAPPET, INJECTION
014-002
[03]
ROLLER, FEED PUMP
014-003
[03]
PIN, INJECTION PUM
015
[03]
PIN, INJECTION PUM
016
[01]
RACK ASSY, CONTROL
017
[03]
SEAT, SPRING, LWR
018
[01]
PLATE
019
[3C]
PLATE, TAPPET ADJU
T0.6
019
[3C]
PLATE, TAPPET ADJU
T0.2
019
[3C]
PLATE, TAPPET ADJU
T0.3
019
[3C]
PLATE, TAPPET ADJU
T0.4
019
[3C]
PLATE, TAPPET ADJU
T0.5
019
[3C]
PLATE, TAPPET ADJU
T0.25
019
[3C]
PLATE, TAPPET ADJU
T0.35
019
[3C]
PLATE, TAPPET ADJU
T0.45
019
[3C]
PLATE, TAPPET ADJU
T0.55
019
[3C]
PLATE, TAPPET ADJU
T0.65
020
[02]
WASHER, FUEL PIPE
-9705
020
[02]
WASHER, COPPER PLA
T1 9706-
021
[02]
SCREW, AIR BLEEDER
022
[01]
SCREW, HOLLOW
023
[02]
PLATE, ADJUSTING
024
[02]
BOLT, WASHER HEAD
025
[01]
SPRING, DIAPHRAGM
026
[01]
SPRING, DIAPHRAGM
027
[03]
O-RING
ID14.8
028
[01]
E-RING
029
[01]
E-RING
032
[1C]
STOPPER
6,L17.0
032
[1C]
STOPPER
7,L16.9
032
[1C]
STOPPER
8,L16.8
032
[1C]
STOPPER
9,L16.7
032
[1C]
STOPPER
10,L16.6
032
[1C]
STOPPER
11,L16.85
032
[1C]
STOPPER
11L16.75
033
[1C]
STOPPER
67,L3.0
033
[1C]
STOPPER
68,L3.1
033
[1C]
STOPPER
69,L3.2
033
[1C]
STOPPER
70,L3.3
033
[1C]
STOPPER
71,L3.4
033
[1C]
STOPPER
72,L3.5
033
[1C]
STOPPER
73,L3.6
033
[1C]
STOPPER
74,L3.7
033
[1C]
STOPPER
75,L3.8
033
[1C]
STOPPER
76,L3.9
033
[1C]
STOPPER
62,L2.5
033
[1C]
STOPPER
63,L2.6
033
[1C]
STOPPER
64,L2.7
033
[1C]
STOPPER
65,L2.8
033
[1C]
STOPPER
66,L2.9

Include in ##:

09450-05900 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09450-05900 
 
PUMP ASSY, INJECTI

Test Calibration Data:

0945005900 30H65-01200




Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program must be administered as soon as possible. When reporting the repair, use "PI3841" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3841" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
July 31, 1996Termination Date
January 31, 1997Problem
Shot peening on some 3500 Diesel Cylinder Heads extends too far into the injector bore. This may cause the top injector o-ring to be cut or torn on installation.
Affected Product
Model & Identification Number
777C (4XJ844, 4XJ846-872, 4XJ879, 4XJ883, 4XJ885)
785B (6HK483-489)
789B (7EK355-364, 7EK367)
793B (1HL359-367)
3512 (1LM67-73 4WJ649 )
3512B (8RM126-129 4TN40 )
3516 (4XF605, 4XF606 5SJ392-397 2PK918 )
3516B (8CN134 8KN69 , 8KN70 7RN253-259 )
Parts Needed
Dealers will need to order parts for this Program.
1 - 8J8725 Seal-O-Ring (per cylinder)1 - 8T7767 Wheel-Level (per engine)1 - 8T7768 Mandrel (per engine)Action Required
1. Remove the valve cover, rocker arm assembly and fuel injector.2. Inspect the top injector o-ring seal for damage. If damaged, polish the upper injector bore area using an 8T7767 Polishing Wheel and an 8T7768 Mandrel. Install a new 8J8725 O-Ring Seal on each injector.3. Install the injector using clean engine oil in the injector bore and on the o-rings.4. Install rocker arm assembly and reset valves and injector. Install valve covers.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)Copy Of Owner Notification For U.s. And Canadian Owners

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