09200-04840 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
BUS CA6110/125Z1A2
Engine
CA6110/125Z1A2
Serial start-end
0109-
Info
Injector Nozzle

KIT List:

Part name
Kit1
Kit2
Governor assy, mec
Pump assy, fuel fe
Pump assy, fuel fe
Body assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
NB6R801H
01.002
GOVERNOR ASSY, MEC
R801H
02.003
COMPENSATOR SUB-AS
01.004
TIMER ASSY, AUTOMA
SB1
01.005
PUMP ASSY, FUEL FE
KD
01.006
PUMP ASSY, FUEL FE
KD22
01.007
COUPLING ASSY
SD
01.008
BODY ASSY, INJECTI
NB6

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09200-04840
PUMP ASSY, INJECTI
NB6R801H
003
[01]
BODY ASSY, INJECTI
NB6
004
[01]
GOVERNOR ASSY, MEC
R801H
005
[01]
TIMER ASSY, AUTOMA
SB1
006
[01]
NUT, TIMER ROUND
M18X1.5
007
[01]
COUPLING ASSY
SD
008
[01]
KEY, WOODRUFF
W5,H7.5
009
[01]
PUMP ASSY, FUEL FE
KD -0201
009
[01]
PUMP ASSY, FUEL FE
KD 0202-
010
[01]
COVER, CONTROL RAC
011
[01]
WASHER, COPPER PLA
T1.5
012
[01]
BOLT, W/WASHER
M8,L20
013
[04]
BOLT, W/WASHER
M8,L16
014
[01]
BOLT, W/WASHER
M8,L22
015
[02]
BOLT, W/WASHER
M8,L14
018
[01]
CAP
FOR MAX.SPEED
019
[01]
CLIP, CORD
FOR FULL-LOAD
020
[01]
SEAL, LEAD

Include in ##:

09200-04840 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09200-04840 
 
PUMP ASSY, INJECTI

Test Calibration Data:

0920004840




Information:

Termination Date
January 31, 1993Problem
The fuel injection pumps used on certain Remanufactured 1160 and 3208 Engines need to be inspected for gummy deposits.
Affected Product
Model & Identification Number
1160 (57V1-34325)
3208 (9WC1-730; 5CD1-5868; 62W1-68596; 93Z1-8374)
Remanufactured Fuel Pump Part Numbers
0R07660R09030R23840R23860R09020R23740R23850R2877 The above list of remanufactured pumps are affected only if they are stamped with a date code of 12/91 (UMDU) or earlier.
Parts Needed
Not Applicable
Action Required
Before installing or delivering any of the affected product, perform the following steps to ensure the internal fuel injection pump components are not stuck due to fuel pump gumming:
1. Remove the top cover of the fuel injection pump and check to ensure that all sleeves and levers are free and there are no gummy deposits on any of these components.2. If inspection performed in Step 1 indicates everything is clean, install top cover and return to parts stock.3. If inspection reveals components have gummy deposits, remove 12 ounces of fuel from the fuel pump housing and replace it with: - Fuel Injector Cleaner or
- Carburetor/Choke Cleaner
4. Allow the components to soak in cleaning solution for 45 minutes, then rotate the engine crankshaft to rotate the fuel injection pump (on pumps only, rotate the fuel pump camshaft). This will ensure the components have the gummy deposits removed. If the engine or fuel pump will be used immediately, install the cover on the fuel injection pump, and install or deliver the engine or pump.5. If the engine or fuel pump will be returned to stock, DO NOT leave the fuel injection pump full of cleaning solution because it may not contain any rust inhibitors. Remove the cleaning solution, fill the fuel injector pump with clean diesel fuel, and install the cover on the pump.Service Claim Allowances
It is a .5-hr. job to inspect the pump. An additional .5-hr. may be claimed if cleaning is required.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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