09200-04030 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
TRUCK J08C-TI
Engine
J08C-TI
Serial start-end
9901-
Info
Injector Nozzle
093500-6650
Injector nozzle: 0935006650

KIT List:

Part name
Kit1
Kit2
Governor assy, mec
Timer assy, automa
Pump assy, fuel fe
Body assy, injecti

Components :

00.001
PUMP ASSY, INJECTI
NB6,R901 -0706
00.001
PUMP ASSY, INJECTI
NB6,R901 0706-
01.002
GOVERNOR ASSY, MEC
R901
02.003
LEVER SET
ADJUST L
02.004
COMPENSATOR SUB-AS
01.005
TIMER ASSY, AUTOMA
SB1
01.006
PUMP ASSY, FUEL FE
KD
01.007
COUPLING ASSY
SD
01.008
BODY ASSY, INJECTI
NB6
02.009
COVER, BEARING
DUMMY

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09200-04030
PUMP ASSY, INJECTI
NB6,R901 -0706
22010-8660 HINO
000
[01]
09200-04030
PUMP ASSY, INJECTI
NB6,R901 0706-
S2201-08660-B HINO
003
[01]
BODY ASSY, INJECTI
NB6
22110-3611A HINO
004
[01]
GOVERNOR ASSY, MEC
R901
S2231-06920-A HINO
005
[01]
TIMER ASSY, AUTOMA
SB1
S2251-02800-A HINO
006
[01]
NUT, TIMER ROUND
M18X1.5
S2282-52240-A HINO
007
[01]
COUPLING ASSY
SD
S2261-01860-A HINO
008
[01]
KEY, WOODRUFF
W5,H7.5
S2289-11070-A HINO
009
[01]
PUMP ASSY, FUEL FE
KD
S2257-01740-A HINO
010
[01]
COVER, CONTROL RAC
S2211-41200-A HINO
011
[01]
WASHER, COPPER PLA
T1.5
SL722-02215 HINO
012
[01]
BOLT, W/WASHER
M8,L20
S2281-53230-A HINO
013
[04]
BOLT, W/WASHER
M8,L16
S2281-53210-A HINO
014
[01]
BOLT, W/WASHER
M8,L22
S2281-53240-A HINO
015
[02]
BOLT, W/WASHER
M8,L14
S2281-53320-A HINO
018
[01]
CAP
FOR MAX.SPEED
S2232-31210-A HINO
019
[01]
CAP
FOR FULL-LOAD
S2232-31430-A HINO
021
[02]
WASHER
T1,D15.9
S2284-71940-A HINO
022
[01]
VALVE ASSY, OVERFL
MARK 45
S2210-71570-A HINO
023
[02]
BOLT, FLANGE
M8,L12
S2281-53330-A HINO
024
[01]
BRACKET SUB-ASSY,
S2204-41330-A HINO
026
[01]
CLIP, CORD
S7990-42030-A HINO
027
[01]
TUBE, RUBBER
L-250 -0706
S2243-51210-A HINO
027
[01]
TUBE, RUBBER
L-150 0706-
S2234-51140-A HINO
028
[01]
CAP
FOR MAX.SPEED
S2232-31210-A HINO

Include in ##:

09200-04030 as PUMP ASSY, INJECTI
09200-04030 PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09200-04030 
22010-8660 
PUMP ASSY, INJECTI
0920004030 
22010-8660 
HINO
PUMP ASSY, INJECTI
0920004030 
S2201-08660-B 
HINO
PUMP ASSY, INJECTI

Test Calibration Data:

0920004030 22010-8660




Information:

2. Loosen bolt (1) until there is approximately 3.18 mm (.125 in) gap between washer (2) and fuel pump drive gear (3).3. Install Tool (C) as shown, and loosen the fuel pump drive gear from the taper on the fuel injection pump camshaft. Remove Tool (C), the bolt, washer and fuel pump drive gear.4. Remove the bolts and plate (4) that hold idler gear (5) in position. Remove the idler gear. If necessary, remove the bearing from the idler gear with Tool (D) and a press.
Do not turn the crankshaft after camshaft gear (6) has been removed. Turning the crankshaft will cause damage to the valves.
5. Remove the four bolts that hold camshaft gear (6) to the camshaft. Remove the camshaft gear.Install Timing Gears
1. Make an alignment of the "C" marks on crankshaft gear (3) and camshaft gear (4). Install the camshaft gear and the bolts that hold it. Tighten the bolts to a torque of 55 7 N m (41 5 lb ft).2. Install the bearing in idler gear (1) with Tool (A). The end of the bearing must be 1.52 mm (.060 in) below the face of the gear hub after installation.3. Be sure the oil hole in the shaft for idler gear (1) is open. Put idler gear (1) and plate (2) in position on the shaft. Install the bolts that hold them. 4. Make sure Tool (C) is in position in the groove of the fuel injection pump camshaft.5. Put fuel injection pump drive gear (5) in position on the fuel injection pump camshaft. Put washer (6) in position on the gear with the largest diameter toward the front of the engine. Install bolt (7), and tighten it to a torque of 7 N m (5 lb ft). Make sure bolt (7) does not turn while the flywheel is being turned.6. Remove the timing bolt from the flywheel, and use Tool (B) to turn the flywheel in the opposite direction of engine rotation. Turn the flywheel until the "C" mark on the crankshaft gear moves 30°.7. Turn the flywheel in the direction of engine rotation until the timing bolt can be installed in the flywheel and the "C" marks are in alignment. This will remove all of the backlash from the timing gears.8. Tighten bolt (7) to a torque of 270 25 N m (199 18 lb ft).9. Remove Tool (B) and (C). Remove the timing bolt from the flywheel. Install the covers on the flywheel housing and fuel injection pump housing. Install the plug in the flywheel housing.End By:a. install timing gear cover

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