09200-03800 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
INDUSTRIAL 1DZ
Engine
1DZ
Serial start-end
9807-
Info
Injector Nozzle
093500-2240
Injector nozzle: 0935002240

KIT List:

Part name
Kit1
Kit2
Body assy, injecti
Pump assy, fuel fe
Governor assy, mec

Components :

00.001
PUMP ASSY, INJECTI
A4,RSV
01.002
BODY ASSY, INJECTI
A4:COLD SPEC
01.003
PUMP ASSY, FUEL FE
KS
01.004
GOVERNOR ASSY, MEC
RSV COLD SPEC.

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09200-03800
PUMP ASSY, INJECTI
A4,RSV
22100-78221-71A TOYOTA
003
[01]
COVER SUB-ASSY, TI
006
[01]
GOVERNOR ASSY, MEC
RSV
007
[01]
PUMP ASSY, FUEL FE
KS22
22510-78221-71 TOYOTA
008
[01]
BODY ASSY, INJECTI
A4
009
[01]
NUT, HEXAGON
M14
010
[1C]
KEY, WOODRUFF
T4.023
90099-13018 TOYOTA
010
[1C]
KEY, WOODRUFF
T4.013
010
[1C]
KEY, WOODRUFF
T4.003
010
[1C]
KEY, WOODRUFF
T3.993
012
[01]
COVER, CONTROL RAC
013
[05]
BOLT, W/WASHER
M6,L16
014
[01]
BOLT, W/WASHER
M8,L22
015
[04]
NUT, HEXAGON
M10
016
[04]
WASHER, STEEL PLAT
FOR M10
017
[01]
O-RING
ID74.1
018
[01]
BOLT, W/WASHER
M6,L14
019
[01]
WASHER, SPRING
T3.5

Include in ##:

09200-03800 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09200-03800 
22100-7822 
PUMP ASSY, INJECTI
0920003800 
22100-78221-71A 
TOYOTA
PUMP ASSY, INJECTI

Test Calibration Data:

0920003800 22100-78221-71




Information:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS5598" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
Termination Date
April 30, 2000Problem
A fatigue crack in the nozzle adapter may cause high pressure fuel leaks. Customers will complain of engine misfiring/skipping and fuel leaking from nozzle due to a crack where fuel line is attached.
Affected Product
Model & Identification Number
D250E (5TN975-1839)
D300E (7FN485-1045)
D25D (1HK670-0743)
D30D (3AJ410-0440)
CH65C (2ZJ2400-2537)
970F (7SK800-1113)
615C (2XG1390-1745 9XG850-1210 )
Parts Needed
6 - 0R8782 NOZZLE AS-DIAction Required
If the fuel nozzle adapter cracks on an engine equipped with part number 100-7563 Nozzles in the affected serial number range, replace entire set of 100-7563 Nozzles with 0R8782 Nozzles.
Service Claim Allowances
This is a 2.5-hour job.
Parts Disposition
U.S. and Canadian Dealers
Return all 0R-8782 Nozzles that are replaced to:
Caterpillar Inc.
Service Claims Room
Attention: Howard Jenkel
8201 N. University
Peoria, IL 61615
All other Dealers
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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