09200-01681 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Components :

00.001
PUMP ASSY, INJECTI
NL4,R801
01.002
GOVERNOR ASSY, MEC
R801
02.003
LEVER SET
ADJUST L
02.004
COVER ASSY, GOVERN
01.005
TIMER ASSY, AUTOMA
SA1
01.006
PUMP ASSY, FUEL FE
KE
01.007
PUMP ASSY, FUEL FE
KE
01.008
COUPLING ASSY
SD
01.009
BODY ASSY, INJECTI
NL4
02.010
COVER, BEARING
DUMMY

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09200-01681
PUMP ASSY, INJECTI
NL4,R801
22010-7730 HINO
003
[01]
PUMP ASSY, FUEL FE
KE22 -9803
22570-1500A HINO
003
[01]
PUMP ASSY, FUEL FE
KE 9804-
22570-1730A HINO
004
[01]
VALVE ASSY, OVERFL
22107-1430A HINO
005
[02]
WASHER
T1
22847-1940A HINO
006
[01]
COVER, CONTROL RAC
22114-1250A HINO
007
[05]
BOLT, W/WASHER
M6,L16
22815-2410A HINO
009
[01]
BOLT, W/WASHER
M6,L20
22815-1290A HINO
010
[01]
CAP
FOR MAX.SPEED
22323-1210A HINO
011
[01]
BOLT, W/WASHER
M8,L18
22815-2820A HINO
012
[01]
BODY ASSY, INJECTI
NL4
013
[01]
COUPLING ASSY
SD
014
[01]
NUT, TIMER ROUND
22511-1060A HINO
015
[01]
TIMER ASSY, AUTOMA
SA
016
[01]
WASHER, COUNTERSUN
T1.5ID14
22867-1320A HINO
017
[01]
KEY, WOODRUFF
W4,H5
22895-1080A HINO
018
[01]
GOVERNOR ASSY, MEC
R801
019
[01]
CAP
FOR FULL-LOAD
22323-1320A HINO

Include in ##:

09200-01681 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09200-01681 
22010-7730 
PUMP ASSY, INJECTI

Test Calibration Data:

0920001680 22010-7730




Information:


14May2008
(Revised 20Mar2009)
U-254
A-207
D-205
O-227
Before/After
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW FUEL INJECTORS ON CERTAIN 160M MOTOR GRADERS; 511, 521, 522, 541, AND 552 FELLER BUNCHERS; 627G AND 637G WHEEL TRACTOR-SCRAPERS; 814F WHEEL DOZERS; 815F AND 816F COMPACTORS; AND 973C TRACK LOADERS
1290 1251 1254 1713 PS42692
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42692" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 14May2008 (Revised 02Jul2008) Service Letter. Changes have been made to Termination Date.
TERMINATION DATE
31Mar2009
PROBLEM
The spool spring that is internal to the 293-4072 Fuel Injector may failing prematurely on certain 160M Motor Graders; 511, 521, 522, 541, and 552 Feller Bunchers; 627G and 637G Wheel Tractor-Scrapers; 814F Wheel Dozers; 815F and 816F Compactors; and 973C Track Loaders. Symptoms of this type of failure are consistent with a flutter, skipping, or a fuel knock from the engine at higher speeds. This type of failure is generally a low hour failure.
Note: Use the part hours that are on the fuel injector(s).
AFFECTED PRODUCT
Model Identification Number
160M B9E00118-00217
B9L00166-00253
511 51100292
521 52100319-00322
522 52200251-00256
541 54100215-00226
552 55200147-00149
627G DBD00754-00844
637G DFJ00341-00367
814F BXG00150-00159
815F BYN00295-00393
816F BZR00189-00228
973C LDX00349, 359-415
PARTS NEEDED
Qty
Part Number Description
6 10R7222 INJECTOR GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 18% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED

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