09200-01360 PUMP ASSY, INJECTI Calibration Data

08May2008
(Revised 14May2008)
U-241
A-196
D-191
Safety
PRODUCT IMPROVEMENT PROGRAM FOR THE INSPECTION AND POSSIBLE REPLACEMENT OF THE FUEL INJECTION PUMP ON CERTAIN TURBOCHARGED 414E, 416E, 420E, AND 430E BACKHOE LOADERS
1251 PI10683
This Program must be administered as soon as possible.When reporting the repair, use "PI10683" as the Part Number and "7751" as the Group Number, "56" as the Warranty ClaimDescription Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10683" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the 08May2008 Service Letter. Changes have been made to a seal part number within the Rework Procedure.
PROBLEM
The fuel injection pump needs to be inspected and possibly replaced on certain 3054C turbocharged engines installed in certain E-Series backhoe loaders. The existing fuel injection pump can cause an increase in engine speed that may result in personal injury or death.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
414E ELB00726, 729-730, 738, 750, 752, 756-757, 763-782, 784-787, 789-797
416E CBD02484-02486, 2498-2499, 2552-2554, 2562-2564, 2567-2576, 2578, 2582, 2589, 2594, 2596, 2615-2617, 2620, 2626-2631, 2635-2636, 2643, 2646-2650, 2654, 2663, 2692, 2698, 2700-2701, 2704-2706, 2710, 2712, 2714, 2717, 2724, 2735-2736, 2747, 2753, 2755-2756, 2759, 2765, 2775, 2843, 2847-2848, 2904-2907, 2910-2919, 2921-2923, 2932-2933, 2946-2948, 2956-2958, 2962-2963, 2998-3000, 3005-3006, 3008, 3029-3030, 3037, 3040, 3042-3044, 3050
SHA03976, 3978-3983, 3986-3987, 4001, 4003, 4005-4013, 4015, 4017-4026, 4028-4029, 4031, 4033, 4035-4036, 4043, 4051-4054, 4056-4058, 4061, 4064, 4068-4071, 4074-4077, 4081, 4087, 4091-4096, 4099, 4101-4108, 4110-4124, 4126-4130, 4132-4133, 4135-4142, 4144, 4146, 4149-4151, 4155, 4168-4170, 4174, 4178-4193, 4195, 4201, 4203, 4207-4208, 4210, 4212-4219, 4221, 4224-4226, 4233-4240, 4243, 4250, 4252, 4254-4255, 4262, 4264-4267, 4269, 4271-4279, 4283-4293, 4295-4299, 4302-4312, 4314-4315, 4317-4322, 4324-4330, 4332-4341, 4343-4348, 4350-4354, 4356-4366, 4370, 4372-4374, 4376-4378, 4381-4392, 4394, 4397-4402, 4410-4416, 4418-4421, 4423-4432, 4434-4444, 4446-4447, 4449, 4451-4454, 4456-4466, 4468-4477, 4479-4482, 4484, 4486-4489, 4492-4494, 4497-4498, 4501-4505, 4508-4509, 4511, 4515, 4517, 4528, 4530-4532, 4534, 4536, 4539-4542, 4544-4547, 4549-4550, 4552-4555, 4557-4559, 4561-4566, 4569-4590, 4592-4616, 4618, 4621-4624, 4626-4628, 4630, 4635-4640, 4646-4648, 4654, 4656-4658, 4668-4669, 4677-4678, 4680-4685, 4687, 4693-4694, 4696-4697, 4700, 4705, 4707-4709
420E HLS05953-05959, 5961-5981, 6006-6061, 6063-6070, 6072-6173, 6194-6213, 6215-6273, 6275-6324, 6326-6330, 6332-6393, 6395-6528, 6532, 6534-6560, 6562-6588, 6590-6685, 6687, 6689-6693, 6695-6697, 6700-6703, 6705-6714, 6718, 6720-6723, 6725-6729, 6731-6735, 6737-6741, 6743-6753, 6755, 6759-6761, 6765-6767, 6771, 6775-6777, 6779-6780, 6784, 6792, 6827-6828, 6842, 6853
KMW02304-02312, 2323-2393, 2395, 2398, 2413-2432, 2434-2522, 2525, 2527-2529, 2531-2539, 2541, 2543-2568, 2570-2575, 2577-2579, 2581-2589, 2592-2593, 2596-2597, 2599-2601, 2603, 2605-2607, 2610-2611, 2613, 2616-2618, 2622, 2629-2631, 2634, 2637, 2644, 2646, 2648, 2655
*******Group 2*******
430E DDT00730-00743, 749-751, 753-761, 763-774, 776-777, 780-782, 784
EAT01115-01117, 1122-1142, 1145-1147, 1150, 1152-1173, 1176-1177, 1179-1183, 1185-1186, 1188, 1190-1194, 1196-1197, 1208, 1223
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
1 2744962 PUMP GP-F INJ (As required per rework procedure)
The pump on the machine needs to be inspected according to the attached Rework Procedure. Only order a new pump if the pump fails the inspection procedure.