09200-00940 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
INDUSTRIAL W04D
Engine
W04D
Serial start-end
9408-
Info
Injector Nozzle
093500-5740
Injector nozzle: 0935005740

KIT List:

Part name
Kit1
Kit2
Body assy, injecti
Pump assy, fuel fe
Governor assy, mec

Components :

00.001
PUMP ASSY, INJECTI
A4,RSV
01.002
BODY ASSY, INJECTI
A4
01.003
PUMP ASSY, FUEL FE
KS
01.004
GOVERNOR ASSY, MEC
RSV

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09200-00940
PUMP ASSY, INJECTI
A4,RSV
22030-1663 HINO
000
[01]
09200-00940
PUMP ASSY, INJECTI
A4,RSV
S2203-01663 HINO
003
[04]
NUT, HEXAGON
M10,L8
22825-1490A HINO
004
[01]
VALVE ASSY, OVERFL
1.5-1.8K
22107-1290A HINO
005
[02]
WASHER
T1
22847-1940A HINO
006
[01]
COVER, CONTROL RAC
22114-1020A HINO
007
[04]
WASHER, SPRING
FOR M10
28219-1120A HINO
008
[01]
BOLT, W/WASHER
M6,L14
22815-1480A HINO
009
[01]
COVER SUB-ASSY, TI
22825-1470A HINO
010
[05]
BOLT, W/WASHER
M6,L16
22815-1380A HINO
011
[01]
BOLT, W/WASHER
M8,L22
22815-1190A HINO
013
[04]
WASHER, STEEL PLAT
FOR M10
22877-1551A HINO
014
[01]
NUT, TIMER ROUND
22511-1060A HINO
015
[01]
BLOCK, COUPLING
22630-1030A HINO
016
[01]
WASHER, COUNTERSUN
T1.5ID14
22867-1320A HINO
017
[01]
KEY, WOODRUFF
W4,H5
22895-1080A HINO
018
[01]
BODY ASSY, INJECTI
A4
22110-1980B HINO
021
[01]
PUMP ASSY, FUEL FE
KS
22570-1240A HINO
023
[01]
GOVERNOR ASSY, MEC
RSV
024
[04]
WASHER, COUPLING S
22867-1490A HINO
025
[04]
WASHER, SPRING
FOR M8
22877-2410A HINO
026
[04]
BOLT, HEXAGON
M8,L18.5
22815-2380A HINO

Include in ##:

09200-00940 as PUMP ASSY, INJECTI
09200-00940 PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09200-00940 
22030-1663 
PUMP ASSY, INJECTI
0920000940 
22030-1663 
HINO
PUMP ASSY, INJECTI
0920000940 
S2203-01663 
HINO
PUMP ASSY, INJECTI

Test Calibration Data:

0920000940 22030-1663




Information:

Termination Date
January 31, 1993Problem
The fuel injection pumps used on certain Remanufactured 1160 and 3208 Engines need to be inspected for gummy deposits.
Affected Product
Model & Identification Number
1160 (57V1-34325)
3208 (9WC1-730; 5CD1-5868; 62W1-68596; 93Z1-8374)
Remanufactured Fuel Pump Part Numbers
0R07660R09030R23840R23860R09020R23740R23850R2877 The above list of remanufactured pumps are affected only if they are stamped with a date code of 12/91 (UMDU) or earlier.
Parts Needed
Not Applicable
Action Required
Before installing or delivering any of the affected product, perform the following steps to ensure the internal fuel injection pump components are not stuck due to fuel pump gumming:
1. Remove the top cover of the fuel injection pump and check to ensure that all sleeves and levers are free and there are no gummy deposits on any of these components.2. If inspection performed in Step 1 indicates everything is clean, install top cover and return to parts stock.3. If inspection reveals components have gummy deposits, remove 12 ounces of fuel from the fuel pump housing and replace it with: - Fuel Injector Cleaner or
- Carburetor/Choke Cleaner
4. Allow the components to soak in cleaning solution for 45 minutes, then rotate the engine crankshaft to rotate the fuel injection pump (on pumps only, rotate the fuel pump camshaft). This will ensure the components have the gummy deposits removed. If the engine or fuel pump will be used immediately, install the cover on the fuel injection pump, and install or deliver the engine or pump.5. If the engine or fuel pump will be returned to stock, DO NOT leave the fuel injection pump full of cleaning solution because it may not contain any rust inhibitors. Remove the cleaning solution, fill the fuel injector pump with clean diesel fuel, and install the cover on the pump.Service Claim Allowances
It is a .5-hr. job to inspect the pump. An additional .5-hr. may be claimed if cleaning is required.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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