09000-09200 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
DYNA 2J
Engine
2J
Serial start-end
7503--8001
Info
Injector Nozzle
093500-0980
Injector nozzle: 0935000980

KIT List:

Part name
Kit1
Kit2
Governor assy, inj
Timer assy, automa
Pump assy, fuel fe

Components :

00.001
PUMP ASSY, INJECTI
A4,MN
01.002
BODY ASSY, INJECTI
A4:DRIV.16.8
01.003
GOVERNOR ASSY, INJ
MN
01.004
TIMER ASSY, AUTOMA
SCZ
01.005
PUMP ASSY, FUEL FE
KE

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09000-09200
PUMP ASSY, INJECTI
A4,MN
22100-48025 TOYOTA
001
[01]
BODY ASSY, INJECTI
A4:DRIV.16.8
22120-48021 TOYOTA
002
[01]
GOVERNOR ASSY, INJ
MN
22310-48021 TOYOTA
003
[01]
PUMP ASSY, FUEL FE
KE
22510-48010 TOYOTA
006
[01]
KEY, WOODRUFF
T3.0
90099-13002 TOYOTA
007
[01]
WASHER, SPRING
T3
22173-46010 TOYOTA
008
[01]
NUT, TIMER ROUND
D16,L15
22611-46010 TOYOTA
009
[01]
SHAFT, SPLINE
22174-47010 TOYOTA
010
[04]
BOLT, W/WASHER
M6,L16
90091-20611 TOYOTA
012
[01]
BOLT, W/WASHER
M8,L22
90091-20804 TOYOTA
015
[01]
COVER, CONTROL RAC
M18L19.5
22116-46010 TOYOTA
016
[01]
COVER, PRIMING PUM
22511-77020 TOYOTA
017
[01]
WIRE, OVER, INJECT
22175-46010 TOYOTA
020
[01]
TIMER ASSY, AUTOMA
SCZ
22610-48012 TOYOTA

Include in ##:

09000-09200 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09000-09200 
22100-4802 
PUMP ASSY, INJECTI
0900009200 
22100-48025 
TOYOTA
PUMP ASSY, INJECTI

Test Calibration Data:

0900009200 22100-48025




Information:

Cooling System (Extended Life Coolant Only)
Do not perform this maintenance until you read and understand the material in the Safety and Cooling System Specifications sections of this publication.
Drain/Flush/Replace Coolant
Caterpillar Extended Life Coolant should be replaced every 6,000 Service Hours or 4 Years, whichever comes first. Only clean water is needed to clean and flush the cooling system when ELC is drained and replaced.Drain
1. Stop the engine and allow the engine to cool. Loosen the coolant filler cap slowly to relieve any pressure, and remove the cap.2. Remove the cooling system drain plug(s) or open the drain valve. Remove the drain plug from the bottom of the water pump housing (if equipped) and/or radiator. Allow the coolant to drain.
Dispose of used engine coolant properly or recycle. Various methods have been proposed to reclaim used coolant for reuse in engine cooling systems. The full distillation procedure is the only method acceptable by Caterpillar to reclaim the used coolant. Contact your Caterpillar dealer for information regarding disposal and recycling of used coolant.
Contact Caterpillar Service Technology Group:Outside Illinois: 1-800-542-TOOLInside Illinois: 1-800-541-TOOLCanada: 1-800-523-TOOLFlush
4. Flush the cooling system with clean water to remove any debris.5. Clean and install all drain plugs and/or close the drain valve(s).6. Fill the cooling system with clean water. Install the filler cap. Operate the engine until warm 49 to 66°C (150 to 120°F).7. Stop the engine and allow the engine to cool. Loosen the coolant filler cap slowly to relieve any pressure, and remove the cap. Remove the cooling system drain plug(s) or open the drain valve. Allow the water to drain. Flush the cooling system with clean water.8. Repeat steps 6 and 7.Fill
9. Fill the cooling system with ELC. Refer to the refill capacities chart in this manual for the amount of ELC needed to refill your system.10. Start and run the engine with the filler cap removed. Allow the ELC to warm, the thermostat to open, and the coolant level to stabilize. Add ELC if necessary to bring the coolant to the proper level.11. Check the condition of the filler cap gasket. If the gasket is damaged, discard the old filler cap and install a new filler cap. If the gasket is not damaged, use a 9S8140 Service Tool (available from your Caterpillar dealer) to pressure test the filler cap. The correct filler cap pressure is stamped on the face of the filler cap. If the filler cap does not hold the correct pressure, install a new filler cap.12. Start the engine and inspect for coolant leaks and proper operating temperature. Stop the engine.

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