09000-09190 PUMP ASSY, INJECTI Calibration Data


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Information pump assy, injecti Denso

Product
Fuel Injection Pump
Vehicle engine
DYNA H
Engine
H
Serial start-end
7503--8201
Info
Injector Nozzle
093500-0980
Injector nozzle: 0935000980

KIT List:

Part name
Kit1
Kit2
Governor assy, inj
Timer assy, automa
Pump assy, fuel fe

Components :

00.001
PUMP ASSY, INJECTI
A6,MN
01.002
BODY ASSY, INJECTI
A6,OLD
01.003
GOVERNOR ASSY, INJ
MN
01.004
TIMER ASSY, AUTOMA
SCZ
01.005
PUMP ASSY, FUEL FE
KE

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09000-09190
PUMP ASSY, INJECTI
A6,MN
22100-47043 TOYOTA
001
[01]
BODY ASSY, INJECTI
A6,OLD
22120-47021 TOYOTA
002
[01]
GOVERNOR ASSY, INJ
MN
22310-09245 TOYOTA
003
[01]
PUMP ASSY, FUEL FE
KE
22510-48010 TOYOTA
006
[01]
KEY, WOODRUFF
T3.0
90099-13002 TOYOTA
007
[01]
WASHER, SPRING
T3
22173-46010 TOYOTA
008
[01]
NUT, TIMER ROUND
D16,L15
22611-46010 TOYOTA
009
[01]
SHAFT, SPLINE
22174-47010 TOYOTA
010
[04]
BOLT, W/WASHER
M6,L16
90091-20611 TOYOTA
012
[01]
BOLT, W/WASHER
M8,L22
90091-20804 TOYOTA
015
[01]
COVER, CONTROL RAC
M18L19.5
22116-46010 TOYOTA
016
[01]
COVER, PRIMING PUM
22511-77020 TOYOTA
017
[01]
WIRE, OVER, INJECT
22175-46010 TOYOTA
020
[01]
TIMER ASSY, AUTOMA
SCZ
22610-48012 TOYOTA

Include in ##:

09000-09190 as PUMP ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09000-09190 
22100-4704 
PUMP ASSY, INJECTI
0900009190 
22100-47043 
TOYOTA
PUMP ASSY, INJECTI

Test Calibration Data:

0900009190 22100-47043




Information:

2. Remove cover (1). 3. Move the rack until tool (A) can be installed to hold the rack in the center position. The rack must be in the center position to remove the fuel injection pumps.4. Use tool (B) to remove bushing (2). 5. Install tool (C) on the bonnet and remove the fuel injection pump. 6. Remove spacer (3) from the fuel injection pump housing. Spacers (3) are the same thickness for each fuel injection pump so they can be mixed. The fuel injection pump plungers and barrels are sets and can not be mixed.Install Fuel Injection Pumps
1. Install spacer (1) in the fuel injection pump housing. 2. Move the rack until tool (A) can be installed to hold the rack in the center position. The rack must be in the center position to install the fuel injection pumps.3. Turn the camshaft until the lobe of the camshaft is down for the pump to be installed. 4. Install tool (B) on the bonnet of the fuel injection pump. Put clean oil on O-ring seal (4) and install the O-ring seal and bushing (5) over tool (B) as shown. 5. Install the fuel injection pump in the pump housing with saw cut (slot) (3) in the gear in alignment with small pin (2) in the lifter assembly and groove (7) in the barrel in alignment with large pin (6) in the pump housing.6. Push down on tool (B) and tighten bushing (5) by hand until the bushing is even with the top of the housing. If installation of the bushing can not be made this far by hand, remove it. Remove the pump, put the parts in alignment again and install the bushing again.
If installation of pump is correct, the bushing can be tightened by hand until it is even with the face of the pump housing.
7. Remove tool (B) and install tool (C) in the bushing. Use tool (C) and a torque wrench to tighten the bushing to a torque of 165 14 N m (120 10 lb. ft.).8. Remove tools (C) and (A). Install the cover on the fuel injection pump housing.9. Install the fuel injection lines. Tighten the fuel injection line nuts to a torque of 41 7 N m (30 5 lb.ft.).Disassemble Fuel Injection Pumps
start by:a) remove fuel injection pumps
Be careful when the injection pumps are disassembled. Do not damage the surfaces of the plungers, barrels and bonnets. Any scratches will cause leakage inside the fuel injection pump. The plunger and barrel for each pump are made as a set. Do not put the plunger of one pump in the barrel of another pump. If one part has wear, install a complete new pump assembly. Be careful when the plunger is put into the bore of the barrel.
1. Pull plunger (1) and washer (5) out of barrel (3) and spring (2).2. Remove washer (5) from plunger (1).
Do not remove the gear from the plunger. The gear and plunger are assembled

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