Rating:
Information over-haul kit, gov Denso
Product
Fuel Injection Pump
Vehicle engine
COMMON
Engine
Serial start-end
Info
R812,R822,R832
Injector Nozzle
Components :
Scheme #.#:
№
Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19089-00210
OVER-HAUL KIT, GOV
R812
Include in ##:
19089-00210
as OVER-HAUL KIT, GOV
Cross reference number
Part num
Firm num
Firm
Name
19089-00210
OVER-HAUL KIT, GOV
Use as kit:
Assy
Denso
Part name
Kit1
Kit2
Information:
Required Parts
Table 1
Required Parts
Part Number Part Name Quantity
227-1200 Injector Sleeve 6
310-7255 O-Ring Seal 6
310-7257 O-Ring Seal 6 Required Tools
Table 2
Required Tools
Part Number Part Name Quantity
221-9777 Sleeve Installer 1
4C-5552 Large Bore Brush 1
4C-9507 Retaining Compound 1 Cleaning the Injector Sleeves and Installing O-Ring Seal
Note: Thoroughly clean the injector sleeves with the 4C-5552 Large Bore Brush .Note: Thoroughly clean the bore in the cylinder head for the injector sleeves with the 4C-5552 Large Bore Brush .Note: Do not apply any lubricant to the O-ring seals.
Illustration 1 g01379557
(1) 310-7255 O-Ring Seal (2) 310-7257 O-Ring Seal (3) 227-1200 Injector Sleeve
Install the upper O-Ring (1) on the injector sleeve (3) .Note: The upper O-Ring is dark blue.
Install the lower O-Ring (2) on the injector sleeve (3) .Note: The lower O-Ring (2) is turquoise.
Position the injector sleeve on the 221-9777 Sleeve Installer .
Apply a thin coat of 4C-9507 Retaining Compound around the outer circumference of area (A). Ensure that the retaining compound does not make contact with the O-Ring seal at any time.
Position the injector sleeve (3) in the cylinder head by using the 221-9777 Sleeve Installer .
Slowly push the injector sleeve into the cylinder head by gently tapping with a hammer.Note: Allow the 4C-9507 Retaining Compound to cure for two hours at 21 °C (70 °F) before filling the engine with coolant. Longer curing time is required for lower temperatures.
Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector-Install" to install the unit injectors.
Table 1
Required Parts
Part Number Part Name Quantity
227-1200 Injector Sleeve 6
310-7255 O-Ring Seal 6
310-7257 O-Ring Seal 6 Required Tools
Table 2
Required Tools
Part Number Part Name Quantity
221-9777 Sleeve Installer 1
4C-5552 Large Bore Brush 1
4C-9507 Retaining Compound 1 Cleaning the Injector Sleeves and Installing O-Ring Seal
Note: Thoroughly clean the injector sleeves with the 4C-5552 Large Bore Brush .Note: Thoroughly clean the bore in the cylinder head for the injector sleeves with the 4C-5552 Large Bore Brush .Note: Do not apply any lubricant to the O-ring seals.
Illustration 1 g01379557
(1) 310-7255 O-Ring Seal (2) 310-7257 O-Ring Seal (3) 227-1200 Injector Sleeve
Install the upper O-Ring (1) on the injector sleeve (3) .Note: The upper O-Ring is dark blue.
Install the lower O-Ring (2) on the injector sleeve (3) .Note: The lower O-Ring (2) is turquoise.
Position the injector sleeve on the 221-9777 Sleeve Installer .
Apply a thin coat of 4C-9507 Retaining Compound around the outer circumference of area (A). Ensure that the retaining compound does not make contact with the O-Ring seal at any time.
Position the injector sleeve (3) in the cylinder head by using the 221-9777 Sleeve Installer .
Slowly push the injector sleeve into the cylinder head by gently tapping with a hammer.Note: Allow the 4C-9507 Retaining Compound to cure for two hours at 21 °C (70 °F) before filling the engine with coolant. Longer curing time is required for lower temperatures.
Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector-Install" to install the unit injectors.