Rating:
Information over-haul kit, gov Denso
Product
Fuel Injection Pump
Vehicle engine
COMMON
Engine
Serial start-end
Info
RSV
Injector Nozzle
Components :
Scheme #.#:
№
Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19089-00170
OVER-HAUL KIT, GOV
RSV
Include in ##:
19089-00170
as OVER-HAUL KIT, GOV
Cross reference number
Part num
Firm num
Firm
Name
19089-00170
OVER-HAUL KIT, GOV
Use as kit:
Assy
Denso
Part name
Kit1
Kit2
Information:
Timing Procedure for the Air Compressor
Follow the instructions below in order to properly time the air compressor on a C7 Engine. The air compressor must first be removed and then installed in order to properly time the air compressor.Removal Procedure for the Air Compressor
Do not disconnect the air lines until the air pressure in the system is at zero. If hose is disconnected under pressure it can cause personal injury.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Remove the air pressure from the air tank.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g01261253
Disconnect tube assembly (1), tube assembly (2), tube assembly (3), and hose assembly (4) .
Illustration 2 g01261257
Attach a suitable lifting device onto air compressor (5). The weight of air compressor (5) is approximately 32 kg (70 lb).
Illustration 3 g01261254
Illustration 4 g01271799
Remove bolts (8) and cover (9). Ensure that the timing mark on the crankshaft of the compressor is positioned between the timing marks on the housing for the compressor. Reinstall cover (9) and bolts (8). Remove bolts (6). Remove bracket (7) .
Illustration 5 g01261261
Remove bolts (10). Remove the air compressor and the O-ring seal from the engine.Installation Procedure for the Air Compressor
Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Illustration 6 g01261257
Note: Check the O-ring seal for wear or for damage. If necessary, replace the O-ring seal.
Attach a suitable lifting device onto air compressor (5). The weight of air compressor (5) is approximately 32 kg (70 lb). Position the O-ring seal and air compressor (5) onto the engine.
Illustration 7 g01261261
Install bolts (10) .
Illustration 8 g01271799
Illustration 9 g01261254
Remove bolts (8) and cover (9). Ensure that the timing mark on the crankshaft of the compr
Follow the instructions below in order to properly time the air compressor on a C7 Engine. The air compressor must first be removed and then installed in order to properly time the air compressor.Removal Procedure for the Air Compressor
Do not disconnect the air lines until the air pressure in the system is at zero. If hose is disconnected under pressure it can cause personal injury.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Remove the air pressure from the air tank.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g01261253
Disconnect tube assembly (1), tube assembly (2), tube assembly (3), and hose assembly (4) .
Illustration 2 g01261257
Attach a suitable lifting device onto air compressor (5). The weight of air compressor (5) is approximately 32 kg (70 lb).
Illustration 3 g01261254
Illustration 4 g01271799
Remove bolts (8) and cover (9). Ensure that the timing mark on the crankshaft of the compressor is positioned between the timing marks on the housing for the compressor. Reinstall cover (9) and bolts (8). Remove bolts (6). Remove bracket (7) .
Illustration 5 g01261261
Remove bolts (10). Remove the air compressor and the O-ring seal from the engine.Installation Procedure for the Air Compressor
Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".
Illustration 6 g01261257
Note: Check the O-ring seal for wear or for damage. If necessary, replace the O-ring seal.
Attach a suitable lifting device onto air compressor (5). The weight of air compressor (5) is approximately 32 kg (70 lb). Position the O-ring seal and air compressor (5) onto the engine.
Illustration 7 g01261261
Install bolts (10) .
Illustration 8 g01271799
Illustration 9 g01261254
Remove bolts (8) and cover (9). Ensure that the timing mark on the crankshaft of the compr