09643-52220 LEVER SUB-ASSY, AD Denso Cross

Introduction
Do not perform any procedure in this Special Instruction until you read this information and you understand this information.This Special Instruction provides the following information for 3600 Engines:
Requirements for the electrical system
Requirements for the starting system
References for electrical schematics
Required electronic service tools
Cylinder head installation
Modifications for the cylinder head
Fuel injector installation
Components of the Customer Interface Panel (CIP)
Specifications for the customer connector
Wiring connections and the corresponding functions that are available to the customer
Initial start-up procedureReferenceInformation from the following sources will be needed for this Special Instruction:
Special Instruction, REHS3402, "Modifications for the Flywheel Housing on 3616 Engines to Use Electronic Unit Injectors (EUI)"
Operation and Maintenance Manual, SEBU7876, "C280 Marine, Marine Auxiliary, and Petroleum Engines"
Operation and Maintenance Manual, SEBU6965, "3600 Distillate Fuel Engines"
Operation and Maintenance Manual, SEBU7632, "Monitors For 3600 Diesel Monitoring Systems"
Systems Operation/Testing and Adjusting, SENR3599, "3606 and 3608 Engines"
Systems Operation/Testing and Adjusting, SENR3593, "3612 and 3616 Engines"
Disassembly and Assembly, SENR3600, "3606 and 3608 Engines"
Disassembly and Assembly, SENR3594, "3612 and 3616 Engines"
Troubleshooting, RENR2491, "3606, 3608, 3612 and 3616 Engines Generator Monitoring System"
Troubleshooting, RENR5084, "C280 Marine Propulsion Engines"
Troubleshooting, KENR5434, "C280 Marine Auxiliary Engines"
Electrical Schematic, RENR5086, "C280-6 and C280-8 Marine Propulsion Engine Electrical System"
Electrical Schematic, RENR5087, "C280-12 and C280-16 Marine Propulsion Engine Electrical System"Note: Flywheel housing identification is important in determining the conversion processes needed for the EUI update. Be sure to identify correctly the installed flywheel housing before performing any of the following procedures. Special Instruction, REHS3402, "Modifications for the Flywheel Housing on 3616 Engines to Use Electronic Unit Injectors (EUI)" is not performed with the following :
Vee configuration with 284-5208 Rear Housing installed with the 288-4407 Cover installed on the side.
Vee configuration that can use the 240-9740 Rear Housing Cover Gp .Engine Information Plate
Illustration 1 g01053234
(1) Engine information plateThe engine information plate is located between the last two crankcase covers on the right side of the engine. The engine information plate must be modified in order to show that the upgrade has been completed.A request must be submitted to the Applications Support Center to obtain a new engine identification plate. The request must state that the new identification plate is for the Mechanical Unit Injector (MUI) to Electronic Unit Injector (EUI) conversion. The request must include the following information.
An e-mail address
A phone number
The serial number of the engineThe new plate will include information on the timing devices for the engine and the software part numbers for the engine.Removal and Installation
The new engine identification plate is installed over the existing plate. Ensure that the existing plate is clean. Ensure that the existing plate is free of oil.Upgrades for the Fuel System
Replace Fuel Filters
Remove Existing Fuel Filters
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     7V-0198     Hose     1    
B     4F-4879     Bolt     2    
C     4C-6173     Fuel Drain Tray     1    
D     5N-5566     Hose     1    
E     1U-9823     Filter Scoop     1    
Care