09129-10500 LEVER SET Denso Cross

13Jul2016
(Revised 10Oct2016)
Containment -
Before/After
(Limited distribution)
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL INJECTION PUMP ON CERTAIN 320D 2L EXCAVATORS, EQUIPPED WITH A C7.1M ENGINE
1290 1251 PS90612
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
This Containment Program can be administered either before or after a failure occurs.In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.
When reporting the repair, use "PS90612" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 13Jul2016 Service Letter. Changes have been made to the Service Claim Allowances hours.
TERMINATION DATE
31Jul2018
PROBLEM
398-1498 and 463-1678 Fuel Injection Pumps may fail on certain 320D 2L Excavators, equipped with a C7.1M Engine. The fuel injection pump failure results in the engine not starting, hard to start, low power or speed instability.
AFFECTED PRODUCT
Model Identification Number
320D 2L DNS00357
KHR00367-00368, 431, 440, 450, 511-518, 521
PBB00166-00167, 172-173
RAR00452-00461, 466-469, 513-514, 518-519, 524-525, 531, 545, 567-582, 584-589, 591-600, 602-612, 614-626, 630-641, 643-655, 663-673, 677-686, 693-700, 707-714, 720-729, 733-743, 856-857, 865-871, 877-884, 888-896, 902-909, 917-922, 929-936, 959-980, 985-992, 998-1005, 1011-1013, 1016-1019, 1021-1027, 1031-1037, 1041-1047, 1052-1055, 1062-1065, 1072-1074, 1077-1079, 1154-1157, 1163-1164, 1167-1169, 1174-1180, 1185-1193, 1195-1216, 1254-1263, 1265-1268, 1270, 1273-1286, 1291-1292, 1298-1300, 1304, 1310, 1346-1347, 1355-1357, 1366-1380, 1382-1385, 1390-1392, 1397-1399, 1401-1407, 1437, 1671, 1701, 1709, 1713, 1793, 1814, 1836
ZCS00199-00276, 292-315, 452-496, 558-591, 660-707, 743-778, 827-917, 986-991, 993-1022, 1038-1058, 1080-1083, 1089-1135, 1137-1155, 1179-1187, 1320-1348, 1353, 1449-1458, 1476, 1479-1483, 1486-1490, 1493-1497, 1499-1532
PARTS NEEDED
Qty
Part Number Description
3 2323149 WASHER-SEALING
1 4631678 PUMP AS-F INJ
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Remove the existing fuel injection pump, and install a new 463-1678 Fuel Injection Pump Assembly.
Refer to UENR0674, Disassembly and Assembly, C7.1 (Mech) Engines, "Fuel Injection Pump Remove - With Boost Control", and install procedure, in order to complete this Rework Procedure.