29412-50100 COVER SUB-ASSY, RE Denso Cross


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Information cover sub-assy, re Denso

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29412-50100 
 
COVER SUB-ASSY, RE




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Fuel System Inspection
To check for low fuel pressure, remove the 1/8" Pipe Plug from the fuel filter base. Connect a pressure gauge from the 1U5470 Engine Pressure Group to the hole where the plug was removed. Run the engine at high idle and check the fuel pressure reading. The fuel pressure must be at least 105 kPa (15 psi).A problem with the components that send fuel to the engine can cause low fuel pressure. This can decrease engine performance.1. Check the fuel level in the fuel tank. Look at the cap for the fuel tank to make sure the vent is not filled with dirt.2. Check the fuel lines for fuel leakage. Be sure the fuel supply line does not have a restriction or a bad bend.3. Install a new fuel filter. Clean the primary fuel filter.4. Remove any air that may be in the fuel system. If there is air in the fuel system, use the priming pump and open the drain valve on the fuel injection pump housing until fuel without air comes from the drain line.
When fuel injection lines are loosened or tightened on the fuel injection nozzles, two wrenches must be used. The nozzle must be held with a wrench or damage to the nozzle can result.
To remove air from the fuel injection lines, loosen the fuel line nuts on the fuel injection nozzles 1/2 turn. Move the governor lever to the low idle position. Crank engine with the starter motor until fuel without air comes from the fuel line connections. Tighten the fuel line nuts. The fuel priming pump will not give enough pressure to push fuel through the reverse flow check valves in the fuel injection pumps.Checking Engine Cylinders Separately
An easy check can be made to find the cylinder that runs rough (misfires) and causes black smoke to come out of the exhaust pipe.Run the engine at the speed that is the roughest. Loosen the fuel line nut at a fuel injection pump. This will stop the flow of fuel to that cylinder. Do this for each cylinder until a loosened fuel line is found that makes no difference in engine performance. Be sure to tighten each fuel line nut after the test before the next fuel line nut is loosened. Check each cylinder by this method. When a cylinder is found where the loosened fuel line nut does not make a difference in engine performance, test the injection pump and fuel injection nozzle for that cylinder.Temperature of an exhaust manifold port, when an engine runs at low idle speed, can also be an indication of the condition of a fuel injection nozzle. Low temperature at an exhaust manifold port is an indication of no fuel to the cylinder. This can possible be an indication of a nozzle with a defect. Extra high temperature at an exhaust manifold port can be an indication of too much fuel to the cylinder, also caused by a nozzle with a defect.The most common defects found

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