09649-00741 COMPENSATOR SUB-AS Denso Cross


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Information compensator sub-as Denso

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09649-00741
COMPENSATOR SUB-AS
001
[01]
COVER SUB-ASSY, GO
22703-64361 TOYOTA
002
[01]
COVER SUB-ASSY, GO
22703-55031 TOYOTA
003
[01]
STOPPER, TIMER SLI
22658-64518 TOYOTA
004
[01]
R0D, PUSH
22321-55030 TOYOTA
005
[01]
BUSHING, GUIDE
22348-64360 TOYOTA
006
[01]
DIAPHRAGM
22542-54260 TOYOTA
007
[01]
SHEET, PLUNGER SPR
22143-54260 TOYOTA
008
[01]
BUSHING, GUIDE
22348-54490 TOYOTA
009
[01]
NUT, HEXAGON
M18
90099-05156 TOYOTA
010
[01]
CLIP, TIMER
22656-54490 TOYOTA
011
[01]
PIN, LEVER CONECTI
22338-54120 TOYOTA
012
[01]
BUSHING, GUIDE
22348-54121 TOYOTA
013
[01]
NUT, GOVERNOR SHAF
22722-54120 TOYOTA
014
[01]
WASHER, COPPER PLA
T1
90099-01473 TOYOTA
015
[01]
O-RING
22193-54121 TOYOTA
016
[01]
PIN, LEVER SUPPORT
22526-54120 TOYOTA
017
[01]
LEVER SUB-ASSY, CO
-9805
22308-54120 TOYOTA
017
[01]
LEVER SUB-ASSY, CO
9806-
018
[02]
WASHER, DRAIN SCRE
-9407
22378-76010 TOYOTA
018
[02]
GASKET, DELIVERY V
9407-
22149-6D450 TOYOTA
019
[04]
BOLT, SOCKET
020
[02]
BOLT, GOVERNOR LIN
22739-54120 TOYOTA
021
[01]
O-RING
22193-54561 TOYOTA
022
[01]
NUT, HEXAGON
M8 -0602
90099-05181 TOYOTA
022
[01]
NUT, HEXAGON
M8 0602-
90099-05252 TOYOTA
023
[01]
WASHER, PLATE
024
[01]
NUT, HEXAGON
M6,L3.6 -9204
94120-40600 TOYOTA
024
[01]
NUT, HEXAGON
9204-
90092-20608 TOYOTA
025
[01]
SCREW SUB-ASSY, OV
W/FILTER -9003
22160-64360 TOYOTA
025
[01]
SCREW SUB-ASSY, OV
W/FILTER 9003-
22160-54262 TOYOTA
026
[01]
WASHER, AIR BLEEDE
T1.6 -9703
22119-77020 TOYOTA
026
[01]
GASKET, DELIVERY V
9704-
22149-54800 TOYOTA
027
[01]
PLUG, SCREW
028
[1C]
SPRING, BOOST COMP
L19.4
22546-67040 TOYOTA
028
[1C]
SPRING, BOOST COMP
L21.0
028
[1C]
SPRING, BOOST COMP
L19.2
22546-54492 TOYOTA
029
[1C]
SHIM, BOOST COMPEN
T1.1 -9103
22547-54490 TOYOTA
029
[1C]
SHIM, BOOST COMPEN
T1.3 -9103
22547-54265 TOYOTA
029
[1C]
SHIM, BOOST COMPEN
T1.5 -9103
22547-54266 TOYOTA
029
[1C]
SHIM, BOOST COMPEN
T0.3 -9103
22547-54491 TOYOTA
029
[1C]
SHIM, BOOST COMPEN
T0.5 -9103
22547-54492 TOYOTA
029
[1C]
SHIM, BOOST COMPEN
T0.7 -9103
22547-54493 TOYOTA
029
[1C]
SHIM, BOOST COMPEN
T0.9 -9103
22547-54494 TOYOTA
030
[01]
WASHER, THRUST

Include in ##:

09600-04770 as COMPENSATOR SUB-AS
09649-00741 COMPENSATOR SUB-AS

Cross reference number



Part num
Firm num
Firm
Name
09649-00741 
 
COMPENSATOR SUB-AS




Information:

Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
DEF heated lines can get damaged during handling or other failure modes and leak diesel exhaust fluid on Clean Emission Module (CEM) and other components.Solution
Caterpillar is aware of this problem and is recommending the following interim corrective action.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Rework Procedure
Note: This procedure is meant for temporary repair of a DEF line to allow the machine to be safely transported to the repair shop.
Table 1
Required Parts
Part Number Part Name
473-2053 Diesel Exhaust Fluid Lines Gp (5/16th 90 degree adapter)
473-2055 Diesel Exhaust Fluid Lines Gp (5/16th straight adapter)
473-2056 Diesel Exhaust Fluid Lines Gp (3/8th 90 degree adapter)
473-2057 Diesel Exhaust Fluid Lines Gp (38th 90 Straight adapter)
Table 2
Required Tools
Part Number Part Name
1U-7648 Tube Cutter
Illustration 1 g06433660
Cut the connector end on the corrugated section with the cutter.
Illustration 2 g06433665
Cut the two wires with a tie cutter.
Illustration 3 g06433668
Use a knife or sharp blade to cut the outer sheathing off. Ensure not to cut or damage the inner fluid hose.
Illustration 4 g06433669
Install the hose clamp provided first before installing the connector. Use appropriate size (3/8th or 5/16th) and type (90 degree or straight) fitting.
Illustration 5 g06433672
Fasten the clamp until the two jaws are either in contact or about 2 to 3 mm (0.08 to 0.1 inch) apart.

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