09649-00400 COMPENSATOR SUB-AS Denso Cross


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Information compensator sub-as Denso

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09649-00400
COMPENSATOR SUB-AS
001
[01]
COVER SUB-ASSY, GO
002
[01]
COVER SUB-ASSY, GO
003
[01]
STOPPER, TIMER SLI
ME736268 MITSUBISHI
004
[01]
R0D, PUSH
005
[01]
BUSHING, GUIDE
ME736270 MITSUBISHI
006
[01]
DIAPHRAGM
ME736271 MITSUBISHI
007
[02]
SHEET, PLUNGER SPR
ME736272 MITSUBISHI
008
[01]
BUSHING, GUIDE
ME736273 MITSUBISHI
009
[01]
NUT, HEXAGON
M18
ME736274 MITSUBISHI
010
[01]
CLIP, TIMER
ME736275 MITSUBISHI
011
[01]
PIN, LEVER CONECTI
ME736276 MITSUBISHI
012
[01]
BUSHING, GUIDE
ME736277 MITSUBISHI
013
[01]
NUT, GOVERNOR SHAF
ME736278 MITSUBISHI
014
[01]
WASHER, COPPER PLA
T1
ME736279 MITSUBISHI
015
[01]
O-RING
-8702
015
[01]
O-RING
8702-
ME736280 MITSUBISHI
016
[01]
PIN, LEVER SUPPORT
ME736281 MITSUBISHI
017
[01]
LEVER SUB-ASSY, CO
-9805
ME736482 MITSUBISHI
017
[01]
LEVER SUB-ASSY, CO
9806-
018
[02]
WASHER, DRAIN SCRE
-9408
ME702175 MITSUBISHI
018
[02]
GASKET, DELIVERY V
9408-
019
[04]
BOLT, W/WASHER
M6,L16 -8807
ME702916 MITSUBISHI
019
[04]
BOLT, SOCKET
M6,L14 8807-
ME736283 MITSUBISHI
020
[02]
BOLT, GOVERNOR LIN
ME736284 MITSUBISHI
021
[01]
O-RING
ID10
ME736285 MITSUBISHI
022
[01]
NUT, HEXAGON
M10
ME736286 MITSUBISHI
023
[01]
WASHER, PLATE
T1
ME736287 MITSUBISHI
024
[01]
NUT, HEXAGON
ME702591 MITSUBISHI
025
[01]
SCREW SUB-ASSY, OV
W/FILTER
026
[01]
WASHER, AIR BLEEDE
T1.6 -9703
ME702102 MITSUBISHI
026
[01]
WASHER, AIR BLEEDE
9704-
027
[01]
PLUG, SCREW
ME703104 MITSUBISHI
028
[1C]
SPRING, BOOST COMP
K1.6
028
[1C]
SPRING, BOOST COMP
K2.0
028
[1C]
SPRING, BOOST COMP
K1.8
029
[1C]
SHIM, BOOST COMPEN
T1.9
ME736305 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T2.1
ME736306 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T2.3
ME736307 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T2.5
ME736292 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T2.7
ME736293 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T2.9
ME736294 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T3.1
ME736295 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T3.3
ME736296 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T1.1
ME736297 MITSUBISHI
029
[1C]
SHIM, BOOST COMPEN
T1.3
029
[1C]
SHIM, BOOST COMPEN
T1.5
029
[1C]
SHIM, BOOST COMPEN
T1.7
029
[C]
SHIM, BOOST COMPEN
T0.3 9106-
029
[C]
SHIM, BOOST COMPEN
T0.5 9106-
029
[C]
SHIM, BOOST COMPEN
T0.7 9106-
029
[C]
SHIM, BOOST COMPEN
T0.9 9106-

Include in ##:

09600-01630 as COMPENSATOR SUB-AS
09649-00400 COMPENSATOR SUB-AS

Cross reference number



Part num
Firm num
Firm
Name
09649-00400 
 
COMPENSATOR SUB-AS




Information:

1. Remove wiring harnesses from bracket (1). 2. Disconnect the wires at connections (5). Remove seal wire (4). Remove five bolts (2), bracket (1) cover (3) and the gasket. 3. Remove two bolts (6) and clamps. Remove rack solenoid (7). 4. Disconnect wires at connections (8). Remove two bolts (10) and bracket assembly (9). Loosen the locknut and remove rack position sensor (11). Be careful not to lose the spring that is around the sensor. To remove the transducer module at this time use the following procedure:a. disconnect wires at connector (8).b. remove the connectors from the wires.c. remove four bolts that fasten transducer module (22) to housing (18).d. feed the wires through housing (18) while removing the transducer module. 5. Remove three bolts (12) from inside housing (14). Remove two bolts (13) and remove housing (14).
Typical Example6. Loosen locknut (15) and remove engine speed sensor (16).
Typical Example7. Remove seven bolts (17) and remove the transducer module and housing (18). 8. Remove three bolts (19) and cover (20). 9. Remove two bolts (21). Remove transducer module (22) and gasket. 10. Remove lockring (27), seat (25), spring (24), sleeve (23) and lockring (26). 11. Remove three bolts (28) and remove cylinder (29). 12. Remove sleeve (30), piston (31) and valve (32). Remove O-ring seal (33) from sleeve (30). 13. Remove bolts (34) and remove retainer (35). Remove two races and one bearing (not shown). Assemble Rack Actuator Package
1. Lubricate bearing (37) with engine oil. Install race (36), bearing (37), race (36) and retainer (35) on the fuel injection pump camshaft. 2. Lubricate O-ring seal (33) with engine oil and install on sleeve (30). Install valve (32) and piston (31) into sleeve (33). 3. Install sleeve (30) into cylinder (29).4. Install lockring (26), sleeve (23), spring (24), seat (25) and lockring (27) on valve (32). 5. Put cylinder assembly (29) in position on the fuel injection pump housing with piston (31) engaged over fuel injection pump rack (38). Be sure that rack (38) is properly engaged with piston (31). 6. Fasten cylinder (29) to the fuel injection pump housing with three bolts (28). The rack and servo valve (32) must move freely after bolts (28) are tight. 7. Install gasket (39) and transducer module (22) on housing (18). 8. Place wire harness (40) in the slot of the housing. 9. Install cover (20) and bolts (19).
Typical Example10. Install the gasket and housing (18) on the fuel injection pump housing with seven bolts (17).
Typical Example11. Install engine speed sensor (16) until it contacts retainer (35). Back the engine speed sensor out (counterclockwise) 180°. This procedure will provide a clearance of .76 mm (.030 in). Tighten locknut (15).
Typical Example12. Install gasket and housing (14).13. Install the rack position sensor damping seal in housing (14). Install the spring and rack position sensor (11) in housing (14).14. Connect the rack position sensor wiring connector to the transducer module wiring connector (P1 to J1). Connect the transducer module wiring connector to the control module wiring

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