09649-00221 COMPENSATOR SUB-AS Denso Cross


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Information compensator sub-as Denso

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09649-00221
COMPENSATOR SUB-AS
001
[01]
COVER SUB-ASSY, GO
002
[01]
COVER SUB-ASSY, GO
22703-64520 TOYOTA
003
[01]
STOPPER, TIMER SLI
22658-64518 TOYOTA
004
[01]
R0D, PUSH
22321-64850 TOYOTA
005
[01]
BUSHING, GUIDE
22348-64360 TOYOTA
006
[01]
DIAPHRAGM
22542-54260 TOYOTA
007
[01]
SHEET, PLUNGER SPR
22143-54260 TOYOTA
008
[01]
BUSHING, GUIDE
22348-54490 TOYOTA
009
[01]
NUT, HEXAGON
M18
90099-05156 TOYOTA
010
[01]
CLIP, TIMER
22656-54490 TOYOTA
011
[01]
PIN, LEVER CONECTI
22338-54120 TOYOTA
012
[01]
BUSHING, GUIDE
22348-54121 TOYOTA
013
[01]
NUT, GOVERNOR SHAF
22722-54120 TOYOTA
014
[01]
WASHER, COPPER PLA
T1
90099-01473 TOYOTA
015
[01]
O-RING
ID 4
22193-55031 TOYOTA
016
[01]
PIN, LEVER SUPPORT
22526-54120 TOYOTA
017
[01]
LEVER SUB-ASSY, CO
-9805
22308-54120 TOYOTA
017
[01]
LEVER SUB-ASSY, CO
9806-
018
[02]
WASHER, DRAIN SCRE
-9408
22378-76010 TOYOTA
018
[02]
GASKET, DELIVERY V
9408-
22149-6D450 TOYOTA
019
[04]
BOLT, SOCKET
M6,L14
22395-54263 TOYOTA
020
[02]
BOLT, GOVERNOR LIN
22739-54120 TOYOTA
021
[01]
O-RING
ID10
22193-54561 TOYOTA
022
[01]
NUT, HEXAGON
M8 -0602
90099-05181 TOYOTA
022
[01]
NUT, HEXAGON
M8 0602-
90099-05252 TOYOTA
023
[01]
WASHER, PLATE
T1
90093-00802 TOYOTA
024
[01]
NUT, HEXAGON
90092-20608 TOYOTA
025
[01]
SCREW SUB-ASSY, OV
W/FILTER
22160-54262 TOYOTA
026
[01]
WASHER, AIR BLEEDE
-9704
22119-77020 TOYOTA
026
[01]
GASKET, DELIVERY V
9704-
22149-54800 TOYOTA
027
[01]
PLUG, SCREW
22129-54120 TOYOTA
028
[1C]
SPRING, BOOST COMP
L20.3
22546-54490 TOYOTA
028
[1C]
SPRING, BOOST COMP
L19.7
22546-54491 TOYOTA
028
[1C]
SPRING, BOOST COMP
L19.2
22546-54492 TOYOTA
030
[01]
WASHER, THRUST
22549-17140 TOYOTA

Include in ##:

09649-00221 as COMPENSATOR SUB-AS

Cross reference number



Part num
Firm num
Firm
Name
09649-00221 
 
COMPENSATOR SUB-AS




Information:

Introduction
Do not perform any procedure in this Special Instruction until you read this information and you understand this information. This Special Instruction is intended for the installation of the 257-4183 Injector Wiring Harness Kit . The 257-4183 Injector Wiring Harness Kit can be used to repair fuel injector connectors.
Table 1
Required Tools    
Tool     Part Number     Part Name     Qty    
A     9S-9150     Terminal Crimp Tool As     1    
B     9U-6070     Heat Gun Gp     1    Removal of a Faulty Connector from the Wire Harness
The following steps can be used in order to remove a faulty connector for an injector on the wire harness that is located under the valve mechanism cover.
Identify the connector that needs to be replaced. Wiring for the injector solenoid is not sensitive to polarity.
Illustration 1 g01111254
Connector that is cut from the wire harness
Cut wire (1) at a distance of 70 mm (2.8 inch) from the rear surface of the connector.
Cut wire (2) at a distance of 65 mm (2.6 inch) from the rear surface of the connector.
Illustration 2 g01111314
(3) Wire from the harness for side (B) on the connector (4) Wire from the harness for side (A) on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness will match up to the new connector. Cutting the wires to the proper length will aid in matching the harness wires to the wires on the new connector.
Discard the old connector.Installation of a New Connector
The following steps can be used in order to install a new connector for an injector on the wire harness that is located under the valve mechanism cover.
Use Tool (A) in order to remove 5 mm (0.2 inch) of the plastic from wires (3) and (4) .
Illustration 3 g01111333
Connecting the connector to the wire harness (A) Side (A) of the new connector (B) Side (B) of the new connector (3) Wire from the harness for side (B) on the new connector (4) Wire from the harness for side (A) on the new connector (5) Heat shrink tubes (6) Butt splice on the wire that is on side (A) of the new connector (7) Butt splice on the wire that is on side (B) of the new connector
Use heat shrink tubes (5) from the 257-4183 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Insert wire (4) into butt splice (6) .
Insert wire (3) into butt splice (7) .

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