19010-00603 BODY ASSY, INJECTI Denso Cross


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Information body assy, injecti Denso

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
19010-00603
BODY ASSY, INJECTI
NB4
000
[01]
19010-00603
BODY ASSY, INJECTI
NB4
001
[01]
HOUSING SUB-ASSY,
-9711
001
[01]
HOUSING SUB-ASSY,
9711--0009
001
[01]
HOUSING SUB-ASSY,
0009-
001
[01]
HOUSING SUB-ASSY,
-9711
001
[01]
HOUSING SUB-ASSY,
9711--0009
001
[01]
HOUSING SUB-ASSY,
0009-
001-001
[03]
BOLT, STUD
M6,L26
001-001
[03]
BOLT, STUD
M6,L26
001-002
[02]
UNION, INJECTION P
H=3
001-002
[02]
UNION, INJECTION P
H=3
001-003
[01]
NIPPLE
H=3.5
001-003
[01]
NIPPLE
H=3.5
002
[04]
HOLDER, DELIVERY V
-0104
002
[04]
HOLDER, DELIVERY V
0105-
002
[04]
HOLDER, DELIVERY V
-0104
002
[04]
HOLDER, DELIVERY V
0105-
003
[04]
SPRING, DELIVERY V
003
[04]
SPRING, DELIVERY V
004
[04]
O-RING
ID17
004
[04]
O-RING
ID17
005
[04]
VALVE SUB-ASSY, IN
005
[04]
VALVE SUB-ASSY, IN
006
[04]
ELEMENT SUB-ASSY,
-0009
006
[04]
ELEMENT SUB-ASSY,
0009-
006
[04]
ELEMENT SUB-ASSY,
-0009
006
[04]
ELEMENT SUB-ASSY,
0009-
007
[04]
SLEEVE SUB-ASSY, C
007
[04]
SLEEVE SUB-ASSY, C
008
[01]
RACK, CONTROL
008
[01]
RACK, CONTROL
-9604
008
[01]
RACK, CONTROL
9604-
009
[04]
SEAT, SPRING, UPR
009
[04]
SEAT, SPRING, UPR
010
[04]
SPRING, PUMP PLUNG
010
[04]
SPRING, PUMP PLUNG
011
[04]
SEAT, SPRING, LWR
011
[04]
SEAT, SPRING, LWR
012
[04]
TAPPET SUB-ASSY,IN
012
[04]
TAPPET SUB-ASSY,IN
013
[8C]
SHIM, ELEMENT HOLD
T1.75
013
[8C]
SHIM, ELEMENT HOLD
T1.8
013
[8C]
SHIM, ELEMENT HOLD
T1.85
013
[8C]
SHIM, ELEMENT HOLD
T1.9
013
[8C]
SHIM, ELEMENT HOLD
T1.95
013
[8C]
SHIM, ELEMENT HOLD
T2.0
013
[8C]
SHIM, ELEMENT HOLD
T2.05
013
[8C]
SHIM, ELEMENT HOLD
T2.1
013
[8C]
SHIM, ELEMENT HOLD
T2.15
013
[8C]
SHIM, ELEMENT HOLD
T2.2
013
[8C]
SHIM, ELEMENT HOLD
T2.25
013
[8C]
SHIM, ELEMENT HOLD
T2.3
013
[8C]
SHIM, ELEMENT HOLD
T2.35
013
[8C]
SHIM, ELEMENT HOLD
T2.4
013
[8C]
SHIM, ELEMENT HOLD
T1.75
013
[8C]
SHIM, ELEMENT HOLD
T1.8
013
[8C]
SHIM, ELEMENT HOLD
T1.85
013
[8C]
SHIM, ELEMENT HOLD
T1.9
013
[8C]
SHIM, ELEMENT HOLD
T1.95
013
[8C]
SHIM, ELEMENT HOLD
T2.0
013
[8C]
SHIM, ELEMENT HOLD
T2.05
013
[8C]
SHIM, ELEMENT HOLD
T2.1
013
[8C]
SHIM, ELEMENT HOLD
T2.15
013
[8C]
SHIM, ELEMENT HOLD
T2.2
013
[8C]
SHIM, ELEMENT HOLD
T2.25
013
[8C]
SHIM, ELEMENT HOLD
T2.3
013
[8C]
SHIM, ELEMENT HOLD
T2.35
013
[8C]
SHIM, ELEMENT HOLD
T2.4
014
[08]
NUT, HEXAGON
M8
014
[08]
NUT, HEXAGON
M8
015
[08]
WASHER, PLATE, SK
T1.6
015
[08]
WASHER, PLATE, SK
T1.6
016
[08]
WASHER, SPRING
FOR M8
016
[08]
WASHER, SPRING
FOR M8
017
[01]
GASKET, BEARING CO
017
[01]
GASKET, BEARING CO
-9411
017
[01]
GASKET, BEARING CO
9412-
018
[12]
O-RING
ID24.2T2 -9903
018
[08]
O-RING
ID24.3T3 9903--9904
018
[12]
O-RING
ID24.2T2 9904--0009
018
[08]
O-RING
ID24.3T3 0009-
018
[12]
O-RING
ID24.2T2 -9903
018
[08]
O-RING
ID24.3T3 9903--9904
018
[12]
O-RING
ID24.2T2 9904--0009
018
[08]
O-RING
ID24.3T3 0009-
019
[04]
WASHER, COPPER PLA
T0.5
019
[04]
WASHER, COPPER PLA
T0.5
020
[01]
CAMSHAFT, INJECTIO
020
[01]
CAMSHAFT, INJECTIO
021
[01]
BEARING, ROLLER
021
[01]
BEARING, ROLLER
OD52ID20
022
[01]
RING, CAMSHAFT ADJ
022
[01]
RING, CAMSHAFT ADJ
023
[3C]
PLATE, CAMSHAFT SH
T0.1
023
[3C]
PLATE, CAMSHAFT SH
T0.16
023
[3C]
PLATE, CAMSHAFT SH
T0.3
023
[3C]
PLATE, CAMSHAFT SH
T0.5
023
[3C]
PLATE, CAMSHAFT SH
T0.12
023
[3C]
PLATE, CAMSHAFT SH
T0.14
023
[3C]
PLATE, CAMSHAFT SH
T0.18
023
[3C]
PLATE, CAMSHAFT SH
T0.03
023
[3C]
PLATE, CAMSHAFT SH
T0.1
023
[3C]
PLATE, CAMSHAFT SH
T0.16
023
[3C]
PLATE, CAMSHAFT SH
T0.3
023
[3C]
PLATE, CAMSHAFT SH
T0.5
023
[3C]
PLATE, CAMSHAFT SH
T0.12
023
[3C]
PLATE, CAMSHAFT SH
T0.14
023
[3C]
PLATE, CAMSHAFT SH
T0.18
023
[3C]
PLATE, CAMSHAFT SH
T0.03
025
[01]
SEAL, OIL
T0.03 -9711
025
[01]
SEAL, OIL
D35.5,T7 -9711
026
[01]
COVER, BEARING
-9711
026
[01]
COVER, BEARING
9711-
026
[01]
COVER, BEARING
-9711
026
[01]
COVER, BEARING
9711-
027
[04]
BOLT, W/WASHER
M6,L20
027
[04]
BOLT, W/WASHER
M6,L20
028
[01]
RETAINER, BEARING
028
[01]
RETAINER, BEARING
030
[02]
SCREW, AIR BLEEDER
030
[02]
SCREW, AIR BLEEDER
031
[02]
WASHER, DRAIN SCRE
T1.0
031
[02]
WASHER, DRAIN SCRE
T1.0
032
[01]
SCREW, RACK GUIDE
032
[01]
SCREW, RACK GUIDE
033
[01]
PLUG, SCREW
033
[01]
PLUG, SCREW
034
[01]
BEARING, ROLLER
034
[01]
BEARING, ROLLER
OD52,ID25
035
[01]
RING, CAMSHAFT ADJ
035
[01]
RING, CAMSHAFT ADJ
036
[04]
WASHER, FUEL PIPE
036
[04]
WASHER, FUEL PIPE
T1.2
038
[01]
SCREW, HOLLOW
M14,L26
038
[01]
SCREW, HOLLOW
M14,L10
039
[3C]
PLATE, CAMSHAFT SH
T0.1
039
[3C]
PLATE, CAMSHAFT SH
T0.16
039
[3C]
PLATE, CAMSHAFT SH
T0.3
039
[3C]
PLATE, CAMSHAFT SH
T0.5
039
[3C]
PLATE, CAMSHAFT SH
T0.12
039
[3C]
PLATE, CAMSHAFT SH
T0.14
039
[3C]
PLATE, CAMSHAFT SH
T0.18
039
[3C]
PLATE, CAMSHAFT SH
T0.03
039
[3C]
PLATE, CAMSHAFT SH
T0.1
039
[3C]
PLATE, CAMSHAFT SH
T0.16
039
[3C]
PLATE, CAMSHAFT SH
T0.3
039
[3C]
PLATE, CAMSHAFT SH
T0.5
039
[3C]
PLATE, CAMSHAFT SH
T0.12
039
[3C]
PLATE, CAMSHAFT SH
T0.14
039
[3C]
PLATE, CAMSHAFT SH
T0.18
039
[3C]
PLATE, CAMSHAFT SH
T0.03
040
[02]
BUSHING, CONTROL R
040
[02]
BUSHING, CONTROL R
041
[02]
WASHER, INJECTION
041
[02]
WASHER, INJECTION
T1,D13.9
043
[01]
SCREW, HOLLOW
043
[01]
SCREW, HOLLOW
M10,L19
044
[01]
BUSHING, CONTROL R
044
[01]
BUSHING, CONTROL R
046
[01]
O-RING
ID32.0
046
[01]
O-RING
ID32.0
047
[03]
WASHER, SPRING
047
[03]
WASHER, SPRING
T1.5
048
[03]
NUT, HEXAGON
048
[03]
NUT, HEXAGON
M6,L5
053
[01]
WASHER, COPPER PLA
T1,FOR M16
053
[01]
WASHER, COPPER PLA
T1,FOR M16
058
[01]
VALVE ASSY, OVERFL
2.6K
058
[01]
VALVE ASSY, OVERFL
-9512
058
[01]
VALVE ASSY, OVERFL
2.6K 9601-
059
[06]
STOPPER, DELIVERY
059
[06]
STOPPER, DELIVERY

Include in ##:

09300-05820 as BODY ASSY, INJECTI
19010-00603 BODY ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
19010-00603 
 
BODY ASSY, INJECTI




Information:

start by:a) remove fuel injection pump housing and governorb) remove governor
Be careful not to cause damage to the inlet and outlet ports on the bottom of the pump housing. The pump housing must be put on wood blocks before it is disassembled.
1. Remove bolts (3) from rear cover (2). Remove cover (2) and gasket. 2. Remove the shaft and gear from cover (2). Remove bushing (4) from the cover. 3. Remove bolts (10) that hold retainer (11) and gear (9) to the pump camshaft. Remove the retainer and gear.4. Remove the bolts and cover (1) from the pump housing.5. Remove idler gear (5). Remove pinion gear (8) from the pump housing with a soft hammer. Remove drive gear (6).6. Remove cover (7). 7. Remove bolts (14) from levers (17). Pull shaft (12) out of the pump housing. Remove levers (17), bushing (13) and spring (15).8. Remove bypass valve (16). Remove O-ring seal, pin, piston and spring from the valve body. 9. Remove bushing (18) from each of the injection pumps with tool (A). Remove washers (19).10. Put identification on each injection pump as to its location in the pump housing. Hold the fuel racks in the center (zero) position and carefully remove each injection pump with tool (B). 11. Remove the bolt that holds bracket (20) to the fuel injection pump housing. Remove bracket (20) and link (21). 12. Put identification on the left rack (25) and right rack (24). Remove fuel racks (24) and (25).13. Remove spacer (23) and lifter (22) from the pump housing. Put identification on each of the spacers and lifters as to their location in the pump housing. 14. Remove camshaft (26) from the pump housing.15. Remove the upper and lower bearings that hold the pinion gear in the pump housing. 16. Remove the dowel and idler gear shaft from the pump housing with tool group (C). 17. Remove fuel rack bearings (27) from the fuel pump housing. 18. Remove the lip type seals and bearings (29) from the pump housing with tooling (D).19. Remove the camshaft front and rear bearings (28) with tool group (E).Assemble Fuel Injection Pump Housing
1. Put fixture assembly (1) [part of tooling (A)] on the fuel pump housing with the dowels of the fixture in alignment with the left rack bore. Install the bolt that holds the fixture to the pump housing. 2. Put a new bearing (2) in position between the fixture and the fuel rack bore with the tab of the bearing up. Put driver (3) [part of tooling (A)] in alignment with the bearing until the shoulder of the driver makes contact with the bottom of the fixture.3. Turn the fixture and make alignment of the dowels in the fixture with the right rack bore. Install the bolt that holds the fixture to the pump housing.4. Do Step 2 for the left fuel rack bearing. 5. Install the camshaft front and rear bearings with tool group (B). Install the rear bearing until it is .28

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