09010-03840 BODY ASSY, INJECTI Denso Cross


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Information body assy, injecti Denso

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
BODY ASSY, INJECTI
A6
001
[01]
HOUSING KIT, INJEC
001-001
[03]
BOLT, STUD
M6,L26
003
[06]
ELEMENT SUB-ASSY,
004
[06]
VALVE SUB-ASSY, IN
MK:161S5
005
[06]
GASKET, DELIVERY V
FOR D18
006
[06]
SPRING, DELIVERY V
007
[06]
HOLDER, DELIVERY V
008
[01]
RACK, CONTROL
009
[01]
SCREW, RACK GUIDE
-8805
009
[01]
SCREW, RACK GUIDE
M6,L9.8 8805-
010
[06]
SLEEVE, PLUNGER CO
-9302
010
[06]
SLEEVE, PLUNGER CO
9302-
011
[06]
PINION, PLUNGER CO
012
[06]
SCREW, PLUNGER CON
013
[06]
SEAT, SPRING, UPR
-9301
013
[06]
SEAT, SPRING, UPR
9301-
014
[06]
SPRING, PUMP PLUNG
015
[06]
SEAT, SPRING, LWR
016
[06]
TAPPET SUB-ASSY,IN
017
[06]
PLUG, INJECTION PU
018
[01]
CAMSHAFT, INJECTIO
020
[02]
BEARING, ROLLER
021
[02]
RING, CAMSHAFT ADJ
023
[01]
COVER, BEARING
025
[03]
WASHER, SPRING
T1.5
029
[01]
COVER SUB-ASSY, IN
029-001
[01]
PROCESSING DRAWING
029-002
[02]
PACKING, AIR BLEED
ID6.7
029-003
[02]
SCREW
M6,L54
029-004
[01]
GASKET, INJECTION
031
[03]
PLATE SET, VALVE H
034
[03]
NUT, HEXAGON
M6,L5
037
[01]
O-RING
ID45.5
039
[01]
BEARING, CENTER
040
[02]
SCREW, GUIDE
-9007
040
[02]
SCREW, CROSSRECESS
M5,L35 9007-
041
[02]
WASHER, COPPER PLA
T1
043
[01]
BLEEDER SUB-ASSY,
043-001
[01]
WASHER, AIR BLEEDE
T1.6
043-002
[01]
NIPPLE, AIR BLEEDE
043-003
[01]
PACKING, AIR BLEED
043-004
[01]
SCREW, AIR BLEEDER
047
[01]
O-RING
048
[01]
SCREW, HOLLOW
050
[02]
WASHER, INJECTION
051
[C]
PLATE, CAMSHAFT SH
T0.1
051
[C]
PLATE, CAMSHAFT SH
T0.12
051
[C]
PLATE, CAMSHAFT SH
T0.14
051
[C]
PLATE, CAMSHAFT SH
T0.16
051
[C]
PLATE, CAMSHAFT SH
T0.18
051
[C]
PLATE, CAMSHAFT SH
T0.5
051
[C]
PLATE, CAMSHAFT SH
T0.3
052
[01]
SCREW, HOLLOW
M14,L26
053
[02]
WASHER, FUEL PIPE
054
[04]
BOLT, W/WASHER
M6,L14
055
[C]
PLATE, TAPPET ADJU
T0.6
055
[C]
PLATE, TAPPET ADJU
T0.7
055
[C]
PLATE, TAPPET ADJU
T0.8
055
[C]
PLATE, TAPPET ADJU
T0.9
055
[C]
PLATE, TAPPET ADJU
T1.0
055
[C]
PLATE, TAPPET ADJU
T1.1
055
[C]
PLATE, TAPPET ADJU
T1.2
055
[C]
PLATE, TAPPET ADJU
T1.3
055
[C]
PLATE, TAPPET ADJU
T1.4
055
[C]
PLATE, TAPPET ADJU
T0.1
055
[C]
PLATE, TAPPET ADJU
T0.2
055
[C]
PLATE, TAPPET ADJU
T0.3
055
[C]
PLATE, TAPPET ADJU
T0.4
055
[C]
PLATE, TAPPET ADJU
T0.5
055
[C]
PLATE, TAPPET ADJU
T0.15
056
[01]
GASKET, BEARING CO
-9304
056
[01]
GASKET, BEARING CO
9305-

Include in ##:

19000-02730 as BODY ASSY, INJECTI

Cross reference number



Part num
Firm num
Firm
Name
09010-03840 
 
BODY ASSY, INJECTI




Information:

START BY:a. remove vibration damper and pulley
The crankshaft front seal and wear sleeve come as a set and must be installed as a set. If a replacement of the seal is to be made, a replacement of the wear sleeve must also be made.
1. Make at least three holes in seal (1) with a hammer and a sharp punch. 2. Use tool (A) to remove seal (1). 3. Install tool (C) in the seal bore.4. Install tool (B) between tool (C) and wear sleeve (2). Turn tool (B) until the tool makes a dent (crease) in wear sleeve (2). Do this in three or more places until the wear sleeve is loose.5. Remove tools (B) and (C), and remove wear sleeve (2) from the crankshaft.Install Crankshaft Front Seal And Wear Sleeve
The crankshaft seal and wear sleeve come as a set and must not be separated from each other at any time. Carefully read Special Instruction, Form No. SMHS8508, that is included with each seal and wear sleeve before any handling of the seal group is made.
1. Install the front crankshaft seal and wear sleeve with tooling (A). Use the procedure which follows:a. Clean and make a preparation of the wear sleeve inside diameter and crankshaft outside diameter with 6V1541 Quick Cure Primer. Make an application of 9S3265 Retaining Compound to the crankshaft outside diameter before the wear sleeve is installed on the crankshaft. Do not let any Quick Cure Primer or Retaining Compound get on the lip of the seal.b. Install locator (1) and bolts (3) on the crankshaft.c. Seal (6) and wear sleeve (2) must be installed dry.
Make sure the seal is installed with the part number and the arrows showing crankshaft rotation toward the outside.
The front and rear seals and wear sleeves have different spiral grooves in the seal. Because of this type of design, the front seal group for an engine is different from the rear seal group. If a seal group is installed on the wrong end of the engine, oil can actually be taken out of the engine instead of moving the oil back into the engine.
d. Put wear sleeve (2) and seal (6) as a unit in position on locator (1).e. Put installer (4) in position on locator (1).f. Put clean engine oil on the face of nut (5) and its contact area on installer (4). Install nut (5) on locator (1).g. Tighten nut (5) until the inside surface of installer (4) comes in contact with locator (1).h. Remove tooling (A) from the crankshaft seal and wear sleeve. Tooling (A) will install the seal and wear sleeve to the correct depth on the crankshaft.END BY:a. install vibration damper and pulley

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