09010-02291 BODY ASSY, INJECTI Denso Cross


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Information body assy, injecti Denso

Scheme #.#:

Qty
Part num
Name
Remarks
Manufacture num
000
[01]
09010-02291
BODY ASSY, INJECTI
A6,OLD
22110-1470 HINO
001
[01]
HOUSING KIT, INJEC
22101-1200 HINO
001-001
[03]
BOLT, STUD
M6,L26
22857-1060A HINO
002
[06]
HOLDER, DELIVERY V
6 053 1250 60 HINO
003
[06]
SPRING, DELIVERY V
6 056 1200 30 HINO
004
[06]
GASKET, DELIVERY V
D18,ID12
22847-1450 HINO
005
[06]
VALVE SUB-ASSY, IN
MK:0510
22103-1290 HINO
006
[06]
ELEMENT SUB-ASSY,
22104-1520 HINO
007
[06]
PINION, PLUNGER CO
22128-1020A HINO
008
[06]
SCREW, PLUNGER CON
22865-1280A HINO
009
[06]
SLEEVE, PLUNGER CO
22118-1310A HINO
010
[06]
SEAT, SPRING, UPR
22119-1190A HINO
011
[06]
SPRING, PUMP PLUNG
L39.0
6 056 1200 80 HINO
012
[06]
SEAT, SPRING, LWR
22122-1060 HINO
013
[06]
TAPPET SUB-ASSY,IN
-8309
2210G-77020 HINO
013
[06]
TAPPET SUB-ASSY,IN
8309-
22105-1260 HINO
013-001
[06]
BOLT, INJECTION PU
0901H-30010 HINO
013-002
[06]
NUT, INJECTION PUM
6 053 1252 40 HINO
013-003
[06]
BODY, INJECTION PU
-8309
6 306 1205 20 HINO
013-003
[06]
BODY, INJECTION PU
8309--9303
22145-1010 HINO
013-003
[06]
TAPPET, INJECTION
9303-
013-004
[06]
PIN, INJECTION PUM
22105-1130 HINO
013-005
[06]
ROLLER, INJECTION
-8309
22105-1140 HINO
013-005
[06]
ROLLER, INJECTION
8309-
013-006
[06]
BUSHING, INJECTION
-8309
22105-1150 HINO
013-006
[06]
BUSHING, INJECTION
8309-
013-007
[06]
SLIDER
9303-
6 306 1205 40 HINO
015
[06]
PLUG, INJECTION PU
M26,D30
22845-1420A HINO
016
[01]
CAMSHAFT, INJECTIO
D16.8
22123-1210 HINO
017
[01]
SEAL, OIL
D28,T6
22823-1220 HINO
018
[02]
BEARING, ROLLER
D40,T13
22837-1230A HINO
019
[02]
RING, CAMSHAFT ADJ
SIDE GOVERNOR
22124-1160A HINO
020
[6C]
PLATE, CAMSHAFT SH
T0.1
22885-4900A HINO
020
[6C]
PLATE, CAMSHAFT SH
T0.12
22885-4910A HINO
020
[6C]
PLATE, CAMSHAFT SH
T0.14
22885-4920A HINO
020
[6C]
PLATE, CAMSHAFT SH
T0.16
22885-4930A HINO
020
[6C]
PLATE, CAMSHAFT SH
T0.18
22885-4940A HINO
020
[6C]
PLATE, CAMSHAFT SH
T0.5
22885-4950A HINO
020
[6C]
PLATE, CAMSHAFT SH
T1.0
22129-1190A HINO
020
[6C]
PLATE, CAMSHAFT SH
T1.5
22129-1200A HINO
021
[02]
O-RING
ID45.5
22813-1280 HINO
024
[01]
COVER, BEARING
BEARING
6 053 1257 10 HINO
025
[01]
RACK, CONTROL
22113-1320A HINO
026
[01]
SCREW, RACK GUIDE
M6,L9.8
22811-4850A HINO
027
[02]
WASHER
T1.4
22877-1100A HINO
028
[01]
SCREW, HOLLOW
M14,L10
22835-1310A HINO
029
[03]
PLATE SET, VALVE H
IRON
22109-1090A HINO
030
[02]
BLEEDER SUB-ASSY,
22106-1060 HINO
030-001
[02]
WASHER, AIR BLEEDE
T1.6ID12
22847-2150A HINO
030-002
[02]
NIPPLE, AIR BLEEDE
22873-1250 HINO
030-003
[02]
PACKING, AIR BLEED
ID6.7
22847-1890A HINO
030-004
[02]
SCREW, AIR BLEEDER
2211H-77020 HINO
033
[01]
WASHER, DRAIN SCRE
T1.0
22847-1730A HINO
034
[01]
SCREW, DRAIN
6 053 1266 20 HINO
035
[01]
NIPPLE SUB-ASSY, O
6 056 1325 60 HINO
036
[02]
WASHER
ID10.2T1
22847-1900A HINO
037
[01]
SCREW, HOLLOW
M10,L19 -7801
22835-1110A HINO
037
[01]
SCREW, HOLLOW
M10,L10 7802-
22835-1100 HINO
038
[01]
O-RING
ID32.0
22817-1540A HINO
039
[01]
GAUGE SUB-ASSY, IN
22112-1110 HINO
041
[01]
COVER SUB-ASSY, IN
22102-1130 HINO
041-002
[02]
PACKING, AIR BLEED
ID6.7
22847-1890A HINO
041-003
[02]
SCREW
M6,L54
22815-1550A HINO
041-006
[01]
WASHER, AIR BLEEDE
T1.6ID12
22847-2150A HINO
041-007
[01]
CLEANER, INJECTION
0 902 8000 40 HINO
041-008
[01]
PLATE, INJECTION P
041-009
[01]
GASKET, INJECTION
22847-2180A HINO
043
[04]
BOLT, W/WASHER
M6,L14
22815-2500A HINO

Include in ##:

Cross reference number



Part num
Firm num
Firm
Name
09010-02291 
22110-1470 
BODY ASSY, INJECTI




Information:

This Program must be administered as soon as possible. When reporting the repair, use "PI3330" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3330" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
March 31, 2000Termination Date
September 30, 2000Problem
The torque of the injector electronic solenoid valves need to be checked. The valve has four Torx bolts that hold the stator to the housing. If these bolts are not properly tightened, fuel can leak into the oil.
Affected Product
Model & Identification Number
D11R (9TR441-442)
776D (5ER126, 5ER127)
785C (1HW122)
793C (4GZ165-167)
777D (3PR1058, 3PR1057, 3PR1061, 3PR1059, 3PR1060, 3PR1063)
3508B (3DM157-159 4GM426-439 6PN532-533 , 6PN535-536, 6PN539-540, 6PN542-543 5PS225-234 2HW125-126 1FZ366-370 )
3512 (6PM38-39 3MS186 3RS329 )
3512B (8EM317-318 8RM395-397 4TM215-217 3ZW131-134 6WN349-356 )
3516 (7KM50-51 3SS306-307 )
3516B (6HN384, 6HN390, 6HN392, 6HN394, 6HN398 7RN818-819 , 7RN821, 7RN824, 7RN826-827, 7RN833, 7RN836-840, 7RN850, 7RN852 8KN368-369 , 8KN372, 8KN373 7TR818 4BW333-334 )
Parts Needed
Dealers will not need to order parts for this Program.
Action Required
See the attached procedure.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
This is a 3-hour job.
U.S. and Canadian Dealers Only - Eligible dealers may enter a Type 2 SIMS Report.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(Torque Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Torque Procedure For Electronic 3500B Injector Bolts
THIS REWORK IS RESTRICTED TO ENGINES LISTED IN THE AFFECTED PRODUCT ONLY.
THIS PIP DOES NOT ALLOW FOR THE REMOVAL OF THE INJECTOR. DO NOT REMOVE ANY OF THE STATOR BOLTS. THIS WILL VOID INJECTOR WARRANTY.
PROCEDURE:
1. Remove the valve covers to reveal the injector assembly/ electronic valve.2. Remove electronic valve terminal connector (two retaining nuts) with a " universal socket. Take the terminal connectors off of the posts.3. The four stator retaining bolts you need to check are now accessible. To properly complete the torque check, the following tools are required.a) Click torque wrench, " drive (capable of accurately measuring 2.0 N m)b) 6" extension " drive.c) universal joint, "drived) T10 Torx bit, " drive4. Set the torque wrench value to (2.1 N m). Check all four bolts and tighten (if needed) until they reach the 2.1 specification.:
DO NOT OVER TORQUE THE STATOR RETAINING BOLTS (2.1 N m). THIS COULD CAUSE FURTHER DAMAGE.
5. Reassemble the engine in the reverse order.a) Torque value of the terminal connector nuts - 3.0 N m b) Torque value for the valve cover bolts - 47 9 N m.

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